Lincoln Aviator: Exterior Lighting / Removal and Installation - Headlamp Assembly
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
-
Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
-
Remove the headlamp assembly bolts.
Torque:
28 lb.in (3.2 Nm)
-
Release the tab and position the headlamp assembly forward.
-
Disconnect the electrical connectors and remove the headlamp assembly.
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Adjust the headlamp assembly.
Refer to: Headlamp Adjustment (417-01 Exterior Lighting, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH front turn signal lamp shown, RH front turn signal lamp similar...
Removal
NOTE:
This step is only necessary if the HCM is being replaced.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the scan tool prior to
removing the module...
Other information:
For recommended metal repair guidelines and recommendations, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).
Steel Type Legend
Item
Steel Type
Color
1
Mild Steel
Yellow
2
Bake Hardened Steel (BH)
Light Blue
3
Solid Solution Strength
Pink
4
High Strength Low Alloy (HSLA)
Dark Blue
5
Dual Phase (DP) 500, 600 Class Steel
Green
6
Dual Phase (DP) 700, 800, 900, 1000 Class Steel
Fuchsia
7
Laminate Steel
Teal
8
Ultra High Strength Steel (UHSS) Martensitic, Boron
Red
9
Transformation Induced Plasticity Steel (TRIP)
Gold
10
Aluminum
Purple
Front Structure
Item
Description
Steel Type
1
Radiator support
Magnesium alloy
2
Bracket
High-Strength Low Alloy (HSLA) 350 steel
3
Bracket
Aluminum alloy
4
Suspension housing
Aluminum alloy
5
Reinforcement
High-Strength Low Alloy (HSLA) 350 steel
6
Reinforcement
Boron and Dual Phase (DP) 600 steel
7
Reinforcement
Boron and Dual Phase (DP) 600 steel
8
Bracket
Aluminum alloy
9
Side member assembly
Aluminum alloy
10
Fender apron tube
Dual Phase (DP) 800 steel
Front Bumper
Item
Description
Steel Type
1
Bumper assembly
High strength aluminum
Dash Panel and Front Fenders
Item
Description
Steel Type
1
Crossmember
Boron steel
2
Dash panel
Mild steel
3
Cowl top panel
Mild steel
4
Reinforcement
Dual Phase (DP) 800 steel
5
Front crossmemembr extension
Dual Phase (DP) 600 steel
6
Reinforcement
Dual Phase (DP) 800 steel
7
Fender assembly (LH/RH)
Bake Hardened (BH) 210 steel
8
Bracket
Mild steel
Body Side Inner Panels
NOTE:
Left hand (LH) side shown, right hand (RH) side similar...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1449:12
Trailer Tow Park/Tail Lamp Output: Circuit Short To Battery
GO to Pinpoint Test C
BCM
B1449:14
Trailer Tow Park/Tail Lamp Output: Circuit Short To Ground or Open
GO to Pinpoint Test C
TRM
B10E8:4B
Secondary Battery Relay "A": Over Temperature
GO to Pinpoint Test E
TRM
B1D08:11
Left Trailer Direction Indicator: Circuit Short To Ground
GO to Pinpoint Test B
TRM
B1D08:12
Left Trailer Direction Indicator: Circuit Short To Battery
GO to Pinpoint Test B
TRM
B1D09:11
Right Trailer Direction Indicator: Circuit Short To Ground
GO to Pinpoint Test B
TRM
B1D09:12
Right Trailer Direction Indicator: Circuit Short To Battery
GO to Pinpoint Test B
TRM
U0140:00
Lost Communication With Body Control Module: No Sub-Type Information
GO to Pinpoint Test F
TRM
U1000:00
Solid State Driver Protection Active -Driver Disabled: No Sub Type Information
GO to Pinpoint Test H
TRM
U2100:00
Initial Configuration Not Complete: No Sub Type Information
GO to Pinpoint Test G
TRM
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test H
Symptom Charts
Symptom Chart: Trailer Lamps
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...