Lincoln Aviator: Exterior Lighting / Removal and Installation - Headlamp Control Module (HCM)
Removal
-
NOTE:
This step is only necessary if the HCM is being replaced.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the scan tool prior to
removing the module. This information must be downloaded into the new
module after installation.
NOTE:
If the HCM did not respond to the diagnostic scan tool, As-Built Data may need to be entered as part of the repair.
Using a diagnostic scan tool, begin the PMI process for the HCM following the on-screen instructions.
Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).
-
Position back the front carpet.
-
Disconnect the electrical connector, remove the screws and the HCM.
Torque:
28 lb.in (3.2 Nm)
Installation
-
To install, reverse the removal procedure.
-
Using a diagnostic scan tool, complete the PMI process for the HCM following the on-screen instructions.
Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Remove the front bumper cover...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Front suspension mounted
Remove the LH front wheel and tire assembly...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Plasma Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...
Lubricants, Fluids, Sealers and Adhesives
Specification
DOT 4 LV brake fluid
WSS-M6C65-A2
Torque Specifications
Item
Nm
lb-ft
lb-in
Front caliper bleeder screw
8
--
71
Rear caliper bleeder screw
10
--
89
Front Disc Brake Specification
Item
345 mm
363 mm
Front brake disc minimum thickness
1...