Lincoln Aviator 2020-2026 Service Manual / Powertrain / Automatic Transmission / Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Lincoln Aviator: Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Materials

Name	Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC	WSS-M2C938-A MERCON® LV,

Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

Remove the transfer case heat shield (if equipped).

Disconnect the harness connector.

Remove the mounting bolts and the transfer case clutch actuator.

NOTE: This step is not necessary when installing a new component.
Remove and discard the transfer case clutch actuator O-ring seal.

Installation

NOTE: This step is not necessary when installing a new transfer case clutch actuator.

NOTE: Lubricate the "O" ring surface with oil before installing.
Insert the "O"-ring seal on the transfer case clutch actuator.
Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, )

Install the transfer case clutch actuator and bolts.
Torque: 89 lb.in (10 Nm)

Connect the harness connector.

Install the transfer case heat shield (if equipped).
Torque: 21 lb.ft (28 Nm)

Removal and Installation - All-Wheel Drive (AWD) Module

Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details...

Transfer Case

Other information:

Lincoln Aviator 2020-2026 Service Manual: Description and Operation - Glass, Frames and Mechanisms - System Operation and Component Description

System Operation System Diagram - Power Windows Driver Side Power Windows Item Description 1 LIN 2 Driver Side Front Window Motor 3 Driver Side Rear Window Control Switch 4 Driver Window Control Switch 5 DDM 6 Driver Side Rear Window Motor Passenger Side Power Windows Item Description 1 Passenger Front Window Motor 2 Passenger Rear Window Motor 3 Passenger Side Rear Window Control Switch 4 Passenger Side Front Window Control Switch 5 PDM 6 DDM 7 MS-CAN Network Message Chart - Power Windows Passenger Door Module (PDM) Network Input Messages Broadcast Message Originating Module Message Purpose Passenger window command DDM When activating the passenger front or rear windows from the driver window control switch, the passenger window command is sent from the DDM to the PDM...

Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Halfshaft

Special Tool(s) / General Equipment 204-592Separator, Lower Arm Ball JointTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW Tie Rod End Remover Tire Lever Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems...

Seatbelt Height Adjustment

WARNING: Position the seatbelt height adjuster so that the seatbelt rests across the middle of your shoulder. Failure to adjust the seatbelt correctly could reduce its effectiveness and increase the risk of injury in a crash.

Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. Slide the adjuster up to raise the belt. Press the button and slide it down to lower the belt.