Lincoln Aviator: Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator
Materials
| Name |
Specification |
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC |
WSS-M2C938-A MERCON® LV,
|
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
-
Remove the transfer case heat shield (if equipped).
-
Disconnect the harness connector.
-
Remove the mounting bolts and the transfer case clutch actuator.
-
NOTE:
This step is not necessary when installing a new component.
Remove and discard the transfer case clutch actuator O-ring seal.
Installation
-
NOTE:
This step is not necessary when installing a new transfer case clutch actuator.
NOTE:
Lubricate the "O" ring surface with oil before installing.
Insert the "O"-ring seal on the transfer case clutch actuator.
Material: Motorcraft® MERCON® LV Automatic Transmission Fluid
/ XT-10-QLVC
(WSS-M2C938-A)
(MERCON® LV, )
-
Install the transfer case clutch actuator and bolts.
Torque:
89 lb.in (10 Nm)
-
Connect the harness connector.
-
Install the transfer case heat shield (if equipped).
Torque:
21 lb.ft (28 Nm)
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
PCM
P0116:00
Engine Coolant Temperature Sensor 1 Circuit Range/Performance: No Sub Type Information
GO to Pinpoint Test DL
PCM
P0116:00
Engine Coolant Temperature Sensor 1 Circuit Range/Performance: No Sub Type Information
GO to Pinpoint Test DX
PCM
P0117:00
Engine Coolant Temperature Sensor 1 Circuit Low: No Sub Type Information
GO to Pinpoint Test DX
PCM
P0118:00
Engine Coolant Temperature Sensor 1 Circuit High: No Sub Type Information
GO to Pinpoint Test DX
PCM
P0119:00
Engine Coolant Temperature Sensor 1 Circuit Intermittent/Erratic: No Sub Type Information
GO to Pinpoint Test DL
PCM
P0119:00
Engine Coolant Temperature Sensor 1 Circuit Intermittent/Erratic: No Sub Type Information
GO to Pinpoint Test DX
PCM
P011E:00
Engine Coolant Temperature 1 / Ambient Air Temperature Correlation: No Sub Type Information
GO to Pinpoint Test DX
PCM
P0125:00
Insufficient Coolant Temp For Closed Loop Fuel Control: No Sub Type Information
GO to Pinpoint Test DL
PCM
P0125:00
Insufficient Coolant Temp For Closed Loop Fuel Control: No Sub Type Information
GO to Pinpoint Test DX
PCM
P0128:00
Coolant Thermostat (Coolant Temp Below Thermostat Regulating Temperature): No Sub Type Information
GO to Pinpoint Test DL
PCM
P0128:00
Coolant Thermostat (Coolant Temp Below Thermostat Regulating Temperature): No Sub Type Information
GO to Pinpoint Test DX
PCM
P017C:00
Cylinder Head Temperature Sensor Circuit Low: No Sub Type Information
GO to Pinpoint Test DL
PCM
P017D:00
Cylinder Head Temperature Sensor Circuit High: No Sub Type Information
GO to Pinpoint Test DL
PCM
P017E:00
Cylinder Head Temperature Sensor Circuit Intermittent/Erratic: No Sub Type Information
GO to Pinpoint Test DL
PCM
P101F:00
Cylinder Head Temperature Sensor 1 Out Of Self Test Range: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1021:00
Cylinder Head Temperature Sensor 2 Circuit Range/Performance: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1022:00
Cylinder Head Temperature Sensor 2 Circuit Low: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1023:00
Cylinder Head Temperature Sensor 2 Circuit High: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1024:00
Cylinder Head Temperature Sensor 2 Circuit Intermittent/Erratic: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1025:00
Cylinder Head Temperature Sensor 2 Out Of Self Test Range: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1026:00
Engine Coolant Temperature 1 / Cylinder Head Temperature 2 Correlation: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1116:00
Engine Coolant Temperature Sensor Out Of Self Test Range: No Sub Type Information
GO to Pinpoint Test DX
PCM
P1117:00
Engine Coolant Temperature Sensor Circuit Intermittent: No Sub Type Information
GO to Pinpoint Test DX
PCM
P111B:00
Engine Coolant Warm-Up Not Detected: No Sub Type Information
GO to Pinpoint Test DX
PCM
P1285:00
Cylinder Head Over Temperature Condition: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1288:00
Cylinder Head Temperature Sensor Out Of Self Test Range: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1289:00
Cylinder Head Temperature Sensor Circuit High: No Sub Type Information
GO to Pinpoint Test DL
PCM
P128A:00
Cylinder Head Temperature Sensor Circuit Intermittent/Erratic: No Sub Type Information
GO to Pinpoint Test DL
PCM
P1290:00
Cylinder Head Temperature Sensor Circuit Low: No Sub Type Information
GO to Pinpoint Test DL
Global Customer Symptom Code (GCSC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B12C2:11
Puddle Lamp:Circuit Short To Ground
GO to Pinpoint Test H
BCM
B12C2:15
Puddle Lamp:Circuit Short To Battery or Open
GO to Pinpoint Test H
BCM
B1306:01
Liftgate Ajar Switch:General Electrical Failure
GO to Pinpoint Test K
BCM
B1306:11
Liftgate Ajar Switch:Circuit Short To Ground
GO to Pinpoint Test K
BCM
B1313:11
Interior Lighting Output:Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test D
BCM
B145C:11
Ambient Lighting Power Supply Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B145C:15
Ambient Lighting Power Supply Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B14AA:11
Demand Lamp Output:Circuit Short To Ground
GO to Pinpoint Test E
BCM
B14AA:15
Demand Lamp Output:Circuit Short To Battery or Open
GO to Pinpoint Test E
BCM
B153C:11
Color Ambient Light Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B153C:15
Color Ambient Light Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
DCME
B1175:19
Drivers Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMF
B1176:19
Passenger Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMG
B11C0:19
Driver Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMH
B11C1:19
Passenger Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DDM
B1165:11
Left Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
DDM
B1165:15
Left Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
PDM
B1166:11
Right Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
PDM
B1166:15
Right Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
RGTM
B1306:12
Liftgate Ajar Switch:Circuit Short To Battery
GO to Pinpoint Test C
Symptom Chart(s)
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...