Lincoln Aviator 2020-2025 Service Manual / Powertrain / Automatic Transmission / Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Lincoln Aviator: Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Materials

Name	Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC	WSS-M2C938-A MERCON® LV,

Removal

NOTE: Removal steps in this procedure may contain installation details.

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).

Remove the transfer case heat shield (if equipped).

Disconnect the harness connector.

Remove the mounting bolts and the transfer case clutch actuator.

NOTE: This step is not necessary when installing a new component.
Remove and discard the transfer case clutch actuator O-ring seal.

Installation

NOTE: This step is not necessary when installing a new transfer case clutch actuator.

NOTE: Lubricate the "O" ring surface with oil before installing.
Insert the "O"-ring seal on the transfer case clutch actuator.
Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, )

Install the transfer case clutch actuator and bolts.
Torque: 89 lb.in (10 Nm)

Connect the harness connector.

Install the transfer case heat shield (if equipped).
Torque: 21 lb.ft (28 Nm)

Removal and Installation - All-Wheel Drive (AWD) Module

Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details...

Transfer Case

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