Lincoln Aviator: Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator
Materials
Name |
Specification |
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLVC |
WSS-M2C938-A MERCON® LV,
|
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
-
Remove the transfer case heat shield (if equipped).
-
Disconnect the harness connector.
-
Remove the mounting bolts and the transfer case clutch actuator.
-
NOTE:
This step is not necessary when installing a new component.
Remove and discard the transfer case clutch actuator O-ring seal.
Installation
-
NOTE:
This step is not necessary when installing a new transfer case clutch actuator.
NOTE:
Lubricate the "O" ring surface with oil before installing.
Insert the "O"-ring seal on the transfer case clutch actuator.
Material: Motorcraft® MERCON® LV Automatic Transmission Fluid
/ XT-10-QLVC
(WSS-M2C938-A)
(MERCON® LV, )
-
Install the transfer case clutch actuator and bolts.
Torque:
89 lb.in (10 Nm)
-
Connect the harness connector.
-
Install the transfer case heat shield (if equipped).
Torque:
21 lb.ft (28 Nm)
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Unlock.
Lock.
Locking the Doors
Press the lock switch on the door interior trim
panel. The doors can no longer be released
using the exterior door handle switches and
the luggage compartment locks.
Unlocking the Doors
Press the unlock switch on the door interior
trim panel...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Knife
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...