Lincoln Aviator: Four-Wheel Drive Systems / Removal and Installation - All-Wheel Drive (AWD) Module
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If installing a new all-wheel drive module, it is necessary
to upload the module configuration information to the scan tool prior to
removing the module. This information must be downloaded into the new
all-wheel drive module after installation. Using a diagnostic scan tool,
begin the PMI process for the all-wheel drive module following the
onscreen instructions
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LH side
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
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LH side
Refer to: Front Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
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NOTE:
Seats removed for clarity.
Release the tabs and remove the lower B-pillar trim panel cover.
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NOTE:
Remove the lower B-pillar trim panel.
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Release the lower B-pillar trim panel clips.
Use the General Equipment: Interior Trim Remover
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Feed the front seatbelt retractor and pretensioner through the opening in the lower B-pillar trim panel.
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Release the clip
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Detach the floor from the main floor and position aside.
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Release the clips
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Detach the floor from the main floor and position aside.
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Remove the module.
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Release the tab from the connector.
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Disconnect the electrical connector from the module.
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Remove the bolts and the AWD module.
Torque:
55 lb.in (6.2 Nm)
Installation
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To install, reverse the removal procedure.
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NOTE:
Carry out the remaining steps only if installing a new all - wheel drive module.
Using the scan tool, complete the PMI process for the AWD module following the on-screen instructions.
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NOTE:
The transfer case X-Digit alpha numeric bar code is located on the label attached to the transfer case.
Using the scan tool, complete the Active Torque Coupling Configuration for the AWD module.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Materials
Name
Specification
Motorcraft® MERCON® LV Automatic Transmission FluidXT-10-QLVC
WSS-M2C938-AMERCON® LV,
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Symptom Chart
Torque Converter Clutch (TCC)
For torque converter operation, REFER to: Torque Converter (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Description and Operation).
Torque Converter Clutch (TCC)
Condition
Possible Sources
Action
TCC does not apply
TCC solenoid mechanically stuck OFF
INSTALL a new TCC solenoid...
WARNING: Do not place objects or
mount equipment on or near the headliner
at the siderail that may come into contact
with a deploying curtain airbag. Failure to
follow these instructions may increase the
risk of personal injury in the event of a
crash...