Lincoln Aviator: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket
Removal
NOTE: Removal steps in this procedure may contain installation details.
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Remove the BCM.
Refer to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).
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NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. The switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
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Push inward on the tabs and remove the clevis pin. Discard the clevis pin.
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Remove the brake pedal and bracket assembly mounting nuts and bolts. Discard the nuts and bolts.
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Installation
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NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position will result in incorrect adjustment and may damage the switch.
To install, reverse the removal procedure.
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Install the brake pedal and bracket assembly and tighten the new nuts and bolts in the sequence shown.
Torque: 177 lb.in (20 Nm)
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Removal and Installation - Brake Fluid Reservoir
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Removal and Installation - Remote Brake Fluid Reservoir
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Other information:
Lincoln Aviator 2020-2026 Service Manual: Description and Operation - High Voltage Battery, Mounting and Cables - Plug-In Hybrid Electric Vehicle (PHEV) - System Operation and Component Description
System Diagram Item Description 1 Current Sensor 2 Contactor Sense Leads 3 BECM 4 Precharge Contactor Coil 5 Positive Contactor Coil 6 Negative Contactor Coil 7 High Voltage Battery Junction Box 8 Temperature Sensors 9 Cell Voltage Sense Leads 10 PCM 11 Battery Cell Arrays 12 GWM 13 RCM 14 DCDC 15 12 Volt Battery Monitoring Sensor 16 TCU (if equipped) 17 Ignition Switch 18 Main 12 Volt Battery 19 HVAC 20 Service Disconnect 21 High Voltage Battery Coolant Diverter Valve 22 Motor Electronics Coolant Pump 23 Isolation Switch (BIB) 24 Auxiliary 12 Volt Battery 25 Coolant Temperature Sensor 26 High Voltage Battery 27 BCM 28 High Voltage Battery Coolant Pump 29 BCMC 30 SOBDMC 31 High Voltage Interlock Loop (HVIL) 32 Auxillary Contactor Coil 33 SOBDM also known as the Battery Charger Control Module (BCCM) System Operation Network Message Chart - Battery Energy Control Module (BECM) Broadcast Message Originating Module Message Purpose 12 volt battery voltage BCM Battery voltage measured with battery sensor...
Lincoln Aviator 2020-2026 Owners Manual: System Settings
The system has optional setting menus available. The system stores the last known selection for each of these settings. You do not need to readjust your settings each time you switch the system on. Mode: This setting allows you to select which of the system features you can enable...
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Children and Airbags
WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.
