Lincoln Aviator 2020-2026 Service Manual / Chassis / Brake System / Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket

Lincoln Aviator: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the BCM.
    Refer to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).
  1. NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. The switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.

    Remove the stoplamp switch.
    Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
  1. Push inward on the tabs and remove the clevis pin. Discard the clevis pin.
  1. Remove the brake pedal and bracket assembly mounting nuts and bolts. Discard the nuts and bolts.

Installation

  1. NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. The switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other position will result in incorrect adjustment and may damage the switch.

    To install, reverse the removal procedure.
  1. Install the brake pedal and bracket assembly and tighten the new nuts and bolts in the sequence shown.
    Torque: 177 lb.in (20 Nm)

    Removal and Installation - Brake Fluid Reservoir

    Removal NOTICE: Siphon the brake fluid from the HCU/EBB reservoir, if the reservoir is not emptied there will be a large amount of brake fluid spilled in the engine compartment...

    Removal and Installation - Remote Brake Fluid Reservoir

    Removal NOTICE: Siphon the brake fluid from the HCU/EBB reservoir, if the reservoir is not emptied there will be a large amount of brake fluid spilled in the engine compartment...

    Other information:

    Lincoln Aviator 2020-2026 Service Manual: Diagnosis and Testing - Parking, Rear and License Plate Lamps


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   BCM B10F3:11 Left Front Position Light:Circuit Short to Ground   GO to Pinpoint Test D   BCM B10F3:15 Left Front Position Light:Circuit Short to Battery or Open   GO to Pinpoint Test D   BCM B10F4:11 Right Front Position Light:Circuit Short to Ground   GO to Pinpoint Test D   BCM B10F4:15 Right Front Position Light:Circuit Short to Battery or Open   GO to Pinpoint Test D   BCM B1445:11 Rear Park Lamps Output:Circuit Short to Ground   GO to Pinpoint Test D   BCM B1445:15 Rear Park Lamps Output:Circuit Short to Battery or Open   GO to Pinpoint Test D   BCM B149E:11 Left Front Position/Sidemarker:Circuit Short To Ground   GO to Pinpoint Test D   BCM B149E:15 Left Front Position/Sidemarker:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B149F:11 Right Front Position/Sidemarker:Circuit Short To Ground   GO to Pinpoint Test D   BCM B149F:15 Right Front Position/Sidemarker:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14A2:11 Tailgate/Liftgate Applique Lamps:Circuit Short To Ground   GO to Pinpoint Test D   BCM B14A2:15 Tailgate/Liftgate Applique Lamps:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14B2:11 Left Position Lamps:Circuit Short To Ground   GO to Pinpoint Test D   BCM B14B2:15 Left Position Lamps:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14B3:11 Right Position Lamps:Circuit Short To Ground   GO to Pinpoint Test D   BCM B14B3:15 Right Position Lamps:Circuit Short To Battery or Open   GO to Pinpoint Test D   BCM B14E4:01 Extra Enhanced Exterior Lighting System:General Electrical Failure   GO to Pinpoint Test E   BCM B14E4:08 Extra Enhanced Exterior Lighting System:Bus Signal / Message Failure   GO to Pinpoint Test E   BCM B14E4:1C Extra Enhanced Exterior Lighting System:Circuit Voltage Out of Range   GO to Pinpoint Test E   BCM B14E4:49 Extra Enhanced Exterior Lighting System:Internal Electronic Failure   GO to Pinpoint Test E   BCM B14E4:55 Extra Enhanced Exterior Lighting System:Not Configured   GO to Pinpoint Test E   BCM B14E4:61 Extra Enhanced Exterior Lighting System:Signal Calculation Failure   GO to Pinpoint Test E Symptom Charts Symptom Chart: Parking, Rear and License Plate Lamps Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Lincoln Aviator 2020-2026 Service Manual: Removal and Installation - Exterior Front Door Handle Reinforcement


    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door window regulator and motor. Refer to: Front Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation)...

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    Children and Airbags

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

    Lincoln Aviator. Children and Airbags

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