Lincoln Aviator: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the BCM.
Refer to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).
-
NOTICE:
Do not service the brake pedal or brake booster
without first removing the stoplamp switch. The switch must be removed
with the brake pedal in the at-rest position. The switch plunger must be
compressed for the switch to rotate in the bracket. Attempting to
remove the switch when the plunger is extended (during pedal apply) will
result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
-
Push inward on the tabs and remove the clevis pin. Discard the clevis pin.
-
Remove the brake pedal and bracket assembly mounting nuts and bolts. Discard the nuts and bolts.
Installation
-
NOTICE:
Do not press, pull or otherwise move the brake pedal
while installing the stoplamp switch. The switch must be installed with
the booster push rod attached to the brake pedal and with the brake
pedal in the at-rest position. Installing the switch with the brake
pedal in any other position will result in incorrect adjustment and may
damage the switch.
To install, reverse the removal procedure.
-
Install the brake pedal and bracket assembly and tighten the new nuts and bolts in the sequence shown.
Torque:
177 lb.in (20 Nm)
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Other information:
Transmission Assembly
Item
Part Number
Description
1
79027902
Torque converter
2
W714629W714629
Transmission fluid pan stud bolts (6 required)
3
W500215W500215
Transmission fluid pan bolts (12 required)
4
7A1947A194
Transmission fluid pan
5
7A1917A191
Transmission fluid pan gasket
6
7E3897E389
Transmission fluid level indicator and plug assembly
7
W708500W708500
Transmission fluid auxiliary pump tube bolt (model dependent)
8
7A2097A209
Transmission fluid auxiliary pump tube (model dependent)
9
W718548W718548
Transmission fluid auxiliary pump bolts (3 required) (model dependent)
10
7P0867P086
Transmission fluid auxiliary pump (model dependent)
11
7J1357J135
Transmission fluid auxiliary pump tube seal (model dependent)
12
W700123W700123
Transmission fluid filter bolt (71 mm length)
13
W500214W500214
Transmission fluid filter bolt (20 mm length)
14
7G1867G186
Transmission fluid filter
15
W708500W708500
Main control-to-transmission case bolts (68 mm length) (8 required)
16
7A1007A100
Main control assembly
17
7N2657N265
Main control-to-transmission fluid pump seal
18
7M1837M183
Intermediate Speed A (ISSA) sensor
19
7M1017M101
Turbine Shaft Speed (TSS) sensor
20
7H1037H103
Intermediate Speed B (ISSB) sensor
21
7H1037H103
Output Shaft Speed (OSS) sensor
22
W500213W500213
Transmission internal wiring harness bolts (2 required)
23
7G2767G276
Transmission internal wiring harness
24
W500215W500215
Transmission fluid pump bolts (4 required)
25
7A1037A103
Transmission fluid pump
26
7Z3027Z302
Transmission fluid pump seal
27
66586658
Transmission fluid pump driven gear outer cover
28
W718158W718158
Transmission fluid pump retaining ring
29
7A0807A080
Transmission fluid pump driven gear
30
W504755W504755
Transmission fluid pump driven gear inner cover bolts (2 required)
31
66586658
Transmission fluid pump driven gear inner cover
32
7K4407K440
Output shaft flange nut (RWD only)
33
7A0217A021
Output shaft flange (RWD only)
34
7N1357N135
Anti-ting washer (RWD only)
35
7G1007G100
Manual control shaft-to-Transmission Range (TR) sensor roll pin
36
W712713W712713-S442-S442
Park override lever nut
37
7J1677J167
Park override lever
38
7C4937C493
Manual control shaft
39
7H5577H557
Transmission Range (TR) sensor
40
7L2527L252
Park return spring
41
7D4107D410
Park pawl actuator rod
42
W716607W716607
Transmission Range (TR) sensor detent spring bolt
43
7E3327E332
Transmission Range (TR) sensor detent spring
44
7N1347N134
Front support assembly bolts (12 required)
45
7G0337G033
Front support assembly
46
7M1577M157-C-C
B clutch (overdrive) snap ring
47
7C5767C576
B clutch (overdrive) pressure plate
48
7B4427B442-A-A
B clutch (overdrive) steel plates (quantity model dependent)
49
7B1647B164
B clutch (overdrive) friction plates (quantity model dependent)
50
7J4027J402
B clutch (overdrive) separating springs (quantity model dependent)
51
7B4427B442-B-B
B clutch (overdrive) apply plate
52
7G2067G206
One-Way Clutch (OWC)
53
7G4187G418
B clutch (overdrive) piston
54
7N1697N169
A clutch (intermediate) piston return spring snap ring
55
7G2977G297
A clutch (intermediate) piston return spring
56
7J0157J015
A clutch (intermediate) piston
57
7F2257F225
A clutch (intermediate) piston inner seal
58
7F2247F224
A clutch (intermediate) piston outer seal
59
7B0317B031
Front support-to-case seal
60
7M1577M157-J-J
Torque converter hub seal snap ring
61
7A2487A248
Torque converter hub seal
62
W500204W500204
Front support cover and seal assembly bolt
63
7M1577M157
Front support cover and seal assembly snap ring
64
75707570
Front support cover and seal assembly
65
7F0737F073
Transmission fluid pump drive gear
66
66516651
Transmission fluid pump idler gear
67
7Z4267Z426
Transmission fluid pump idler gear bearing
68
7G0907G090
Stator support seal
69
—
Clutch and planetary assembly
70
7P0807P080
A clutch (intermediate) wave spring
71
7A4067A406
A clutch (intermediate) apply plate (select fit)
72
7F2197F219
A clutch (intermediate) friction plates (quantity model dependent)
73
7F2207F220
A clutch (intermediate) steel plates (quantity model dependent)
74
7G1597G159
A clutch (intermediate) separating springs (quantity model dependent)
75
7B4377B437
A clutch (intermediate) pressure plate
76
7J3007J300
Selective shim
77
7H0327H032
Thrust bearing (T3)
78
7M1527M152-A-A
Thrust bearing (T9)
79
7A0497A049
Output shaft and planetary carrier No...
Special Tool(s) /
General Equipment
300-OTC1585AEPowertrain Lift
Vehicle/Axle Stands
Wooden Block
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense...