Lincoln Aviator: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the BCM.
Refer to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).
-
NOTICE:
Do not service the brake pedal or brake booster
without first removing the stoplamp switch. The switch must be removed
with the brake pedal in the at-rest position. The switch plunger must be
compressed for the switch to rotate in the bracket. Attempting to
remove the switch when the plunger is extended (during pedal apply) will
result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
-
Push inward on the tabs and remove the clevis pin. Discard the clevis pin.
-
Remove the brake pedal and bracket assembly mounting nuts and bolts. Discard the nuts and bolts.
Installation
-
NOTICE:
Do not press, pull or otherwise move the brake pedal
while installing the stoplamp switch. The switch must be installed with
the booster push rod attached to the brake pedal and with the brake
pedal in the at-rest position. Installing the switch with the brake
pedal in any other position will result in incorrect adjustment and may
damage the switch.
To install, reverse the removal procedure.
-
Install the brake pedal and bracket assembly and tighten the new nuts and bolts in the sequence shown.
Torque:
177 lb.in (20 Nm)
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1175:01
Driver Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B1176:01
Passenger Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C0:01
Driver Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are inoperative, GO to Pinpoint Test A
BCM
B11C1:01
Passenger Side Rear Door Ajar Switch:General Electrical Failure
If the courtesy lamps are always on, GO to Pinpoint Test C
BCM
B12C2:11
Puddle Lamp:Circuit Short To Ground
GO to Pinpoint Test H
BCM
B12C2:15
Puddle Lamp:Circuit Short To Battery or Open
GO to Pinpoint Test H
BCM
B1306:01
Liftgate Ajar Switch:General Electrical Failure
GO to Pinpoint Test K
BCM
B1306:11
Liftgate Ajar Switch:Circuit Short To Ground
GO to Pinpoint Test K
BCM
B1313:11
Interior Lighting Output:Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test B
BCM
B1313:15
Interior Lighting Output:Circuit Short To Battery or Open
If the courtesy lamps are always on, GO to Pinpoint Test D
BCM
B145C:11
Ambient Lighting Power Supply Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B145C:15
Ambient Lighting Power Supply Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:00
Ambient Lighting Bus 1:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1465:96
Ambient Lighting Bus 1:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:00
Ambient Lighting Bus 3:No Sub Type Information
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If all the ambient lighting is inoperative, always on or does not change color/intensity, GO to Pinpoint Test I
BCM
B1467:96
Ambient Lighting Bus 3:Component Internal Failure
If one or more of the ambient lighting Light
Emitting Diodes (LEDs) are inoperative or do not change
color/intensity, GO to Pinpoint Test J
BCM
B14AA:11
Demand Lamp Output:Circuit Short To Ground
GO to Pinpoint Test E
BCM
B14AA:15
Demand Lamp Output:Circuit Short To Battery or Open
GO to Pinpoint Test E
BCM
B153C:11
Color Ambient Light Output:Circuit Short To Ground
GO to Pinpoint Test I
BCM
B153C:15
Color Ambient Light Output:Circuit Short To Battery or Open
GO to Pinpoint Test I
DCME
B1175:19
Drivers Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMF
B1176:19
Passenger Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMG
B11C0:19
Driver Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DCMH
B11C1:19
Passenger Side Rear Door Ajar Switch:Circuit Current Above Threshold
GO to Pinpoint Test C
DDM
B1165:11
Left Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
DDM
B1165:15
Left Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
PDM
B1166:11
Right Front Puddle Lamp Output:Circuit Short To Ground
GO to Pinpoint Test G
PDM
B1166:15
Right Front Puddle Lamp Output:Circuit Short To Battery Or Open
GO to Pinpoint Test G
RGTM
B1306:12
Liftgate Ajar Switch:Circuit Short To Battery
GO to Pinpoint Test C
Symptom Chart(s)
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
WARNING: Utility vehicles have a
significantly higher rollover rate than other
types of vehicles.
WARNING: Vehicles with a higher
center of gravity (utility and four-wheel
drive vehicles) handle differently than
vehicles with a lower center of gravity
(passenger cars)...