Lincoln Aviator: Hydraulic Brake Actuation / Removal and Installation - Brake Pedal and Bracket
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the BCM.
Refer to: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).
-
NOTICE:
Do not service the brake pedal or brake booster
without first removing the stoplamp switch. The switch must be removed
with the brake pedal in the at-rest position. The switch plunger must be
compressed for the switch to rotate in the bracket. Attempting to
remove the switch when the plunger is extended (during pedal apply) will
result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
-
Push inward on the tabs and remove the clevis pin. Discard the clevis pin.
-
Remove the brake pedal and bracket assembly mounting nuts and bolts. Discard the nuts and bolts.
Installation
-
NOTICE:
Do not press, pull or otherwise move the brake pedal
while installing the stoplamp switch. The switch must be installed with
the booster push rod attached to the brake pedal and with the brake
pedal in the at-rest position. Installing the switch with the brake
pedal in any other position will result in incorrect adjustment and may
damage the switch.
To install, reverse the removal procedure.
-
Install the brake pedal and bracket assembly and tighten the new nuts and bolts in the sequence shown.
Torque:
177 lb.in (20 Nm)
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment...
Other information:
System Operation
System Diagram - Networked Illumination - Doors
NOTE:
Not all vehicles come equipped with all the items listed
below. The door latch modules are identified as follows:
Left front door - DCME
Right front door - DCMF
Left rear door - DCMG
Right rear door - DCMH
Item
Description
1
MS-CAN
2
DCME
3
Light sensor
4
DCMF
5
DCMH
6
DDM
7
PDM
8
RF door lock switch
9
RF door window control switch
10
LF door window control switch
11
RR door window control switch
12
LR door window control switch
13
LF door lock switch
14
RR door lock switch
15
LR door lock switch
16
GWM
17
DCMG
18
LH front interior door latch switch
19
RH front interior door latch switch
20
LH rear interior door latch switch
21
RH rear interior door latch switch
22
LIN
23
LIN
24
HS-CAN1
25
BCM
26
Dimmer switch
27
Headlamp switch
System Diagram - Networked Illumination - Steering Wheel Switches
Item
Description
1
Light sensor
2
RH lower steering wheel switch
3
RH upper steering wheel switch
4
LH lower steering wheel switch
5
LH upper steering wheel switch
6
SIMA
7
Upshift paddle switch
8
Downshift paddle switch
9
HS-CAN2
10
GWM
11
HS-CAN1
12
LIN
13
BCM
14
Dimmer switch
15
Headlamp switch
System Diagram - Networked Illumination - Other Modules
Item
Description
1
FCIM
2
APIM
3
Light sensor
4
ACM
5
IPC
6
FDIM
7
without Touchscreen
8
FCDIM
9
RHVAC
10
RACM
11
LIN
12
HS-CAN1
13
MS-CAN
14
HS-CAN3
15
GWM
16
Dimmer switch
17
Headlamp switch
18
BCM
Network Message Chart
Module Network Input Messages - ACM, APIM, DCME, DCMF, DCMG, DCMH, DDM, FCIM, RACM, RHVAC, SIMA, GWM, IPC and PDM...
System Diagram
Item
Description
1
SOBDMC/ISC (Inverter System Controller)
2
APIM
3
FCIM
4
BCM
5
BMS
6
DCDC
7
PCM
8
GWM
9
BECM
10
SOBDM/BCCM (Battery Charger Control Module)
11
EVSE (Electric Vehicle Supply Equipment)
12
High Voltage Battery
13
High Voltage Battery Junction Box
14
CSI (Charge Status Indicator)
System Operation
Network Message Chart — SOBDM
Broadcast Message
Originating Module
Message Purpose
High voltage battery state of charge (SOC)
BECM
Used to notify other vehicle modules that the high voltage battery has reached 100% SOC
High voltage battery charge status (not
ready, charge wait, ready, charging, charge complete, fault)
BECM
Used to transition the charger between charging and ready states
Vehicle operating mode
Inverter System Controller (ISC)
Vehicle must be in non-torque producing mode prior to charging
Low voltage support
PCM
Used to activate the low voltage output and support the low voltage system
Gear lever position
PCM
Used to determine transaxle gear state
Ambient air temperature
PCM
Ambient air temperature used for cooling strategy
Maximum current request
BECM
Used to limit and set target setpoint of charger
Maximum voltage request
BECM
Used to limit and set target setpoint of charger
Charge contactor open/close
BECM
High voltage battery charge contactor command
12V battery charge setpoint command
PCM
This message is used to set the 12V battery charging voltage...