Lincoln Aviator: Glass, Frames and Mechanisms / General Procedures - Heated Window Grid Wire Repair
Materials
Name |
Specification |
Motorcraft® Ultra-Clear Spray Glass Cleaner ZC-23 |
ESR-M14P5-A
|
Motorcraft® Rear Window Defroster Repair PM-11 |
WSB-M4J58-B
|
Motorcraft® Lacquer Touch-Up Paint PMPC-19500-XXXXA, PMPM-19500-XXXXG, PMPP-19500-XXXXA |
ESR-M2P100-C
|
Inspection
-
Using a bright lamp in the vehicle, inspect the grid
wire from the exterior. A broken grid wire appears as a brown spot.
-
Run the engine at idle. Activate the rear window defrost switch. The indicator light should come on.
-
Working in the vehicle with a voltmeter, contact the
broad red-brown stripes of the rear glass window (positive lead to B+
side and the negative lead to ground side). The meter should read 10-13
volts. A lower voltage reading indicates a loose ground connection.
-
Contact a good ground point with the negative lead of the meter. The voltage reading should not change.
-
With the negative lead of the meter grounded, touch each
grid line of the heated rear window glass at its midpoint with the
positive lead. A reading of approximately 6 volts indicates the line is
good. A reading of 0 volt indicates the line is broken between the
midpoint and the B+ side of the grid line. A reading of 12 volts
indicates the circuit is broken between the midpoint of the grid line
and ground.
-
Pinpointing the exact position of the break can be
accomplished (if the voltmeter reads 0 volt when the midpoint of the
grid line is touched with the positive lead of the voltmeter) by moving
the positive lead of the voltmeter toward the B+ side of the grid line
and touching the grid line until the voltmeter reads 12 volts. If the
voltmeter reads 12 volts when the midpoint of the grid line is touched
with the positive lead of the voltmeter, simply move the positive lead
of the voltmeter toward the ground connection of the grid line and touch
the grid line until the voltmeter reads 0 volt.
Repair
-
NOTE:
The antenna and heated window grid line material is
not embedded into the glass, but is baked to the glass surface and
consequently can be scraped off. An undamaged grid line has small ridges
that project above the surface of the glass and can easily be felt when
running a fingernail across them. Antenna and heated window grid lines
that have been razor bladed will feel smooth when a fingernail is
dragged across the affected area. Inoperative heated window grid lines
may appear to the eye to be undamaged due to residue remaining on the
glass and require diagnosis with a voltmeter or 12V test lamp.
Bring the vehicle up to a room temperature of at least 16°C (60.8°F) or above.
-
NOTICE:
Do not use scrapers, sharp instruments or abrasive
window cleaners on the interior surface of the rear window glass as this
may cause damage to the antenna and heated window grid lines.
Clean the entire antenna and heated window grid line
repair area with glass cleaner and 0000 steel wool to remove all dirt,
wax, grease, oil or other foreign material.
Material: Motorcraft® Ultra-Clear Spray Glass Cleaner
/ ZC-23
(ESR-M14P5-A)
-
Mark the location of the antenna or heated window grid break on the exterior of the rear window glass.
-
Using a polypropylene film fine line tape, mask the area
directly above and below the antenna or heated window grid break
extending the tape 26 mm (1.0236 in) beyond the concern area in both
directions. The break area should be at the center of the mask.
Polypropylene Film Fine Line Tape (commercially available).
.jpg) |
|
-
NOTE:
If the brown layer is not broken or missing, apply
only the silver grid repair compound to the break. If both the brown and
silver layers of the antenna or heated window grid are broken or
missing, apply a coating of the lacquer touch-up paint across the break
in the grid line prior to applying the rear window defroster repair
compound. Do not overlap the silver grid line with the paint. Several
applications may be necessary to achieve a color match.
NOTE:
Allow at least 5 minutes of drying time between
applications for the touch-up paint or the silver repair coating.
Applying fewer coats or not allowing adequate drying time between coats
produces repaired resistance that is greater than Original Equipment
Manufacturer (OEM) resistance, resulting in poor defrost performance and
excessive localized heating.
Apply the repair coating to the antenna or heated window
grid break area in several smooth, continuous strokes. Extend the
silver repair coating at least 6.35 mm (0.25 in) on both sides of the
break area. Apply a minimum of 6 applications of the grid repair
compound. Polypropylene Film Fine Line Tape (commercially available)
Material: Motorcraft® Rear Window Defroster Repair
/ PM-11
(WSB-M4J58-B)
Material: Motorcraft® Lacquer Touch-Up Paint
/ PMPC-19500-XXXXA, PMPM-19500-XXXXG, PMPP-19500-XXXXA
(ESR-M2P100-C)
.jpg) |
|
-
NOTE:
The repair coating air dries in approximately one
minute and can be energized after 5 minutes. Optimum adhesion occurs
after approximately 24 hours.
Allow the repair area to dry completely and remove the mask.
-
NOTICE:
Be careful not to damage the antenna or heated
window grid line with the razor blade. If this occurs, additional repair
may be necessary.
Remove any excess repair compound above or below the antenna or heated window grid line with a razor blade.
-
NOTE:
The interior side of the antenna or heated grid
lines are not painted, but due to the silver tarnishing tend to change
the grid to a gold or brown color. The repair area will be bright silver
and also tarnish over time to match the rest of the antenna or heated
window grid.
Test the system for normal operation.
Special Tool(s) /
General Equipment
Power Caulk Gun
Power Fixed Glass Removal Tool
Cold Knife
Knife
Vacuum Cleaner
Materials
Name
Specification
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
-
Sika Tack ASAP Urethane Adhesive
-
Motorcraft® Ultra-Clear Spray Glass CleanerZC-23
ESR-M14P5-A
Sika Tack® MOVE...
Materials
Name
Specification
Motorcraft® Ultra-Clear Spray Glass CleanerZC-23
ESR-M14P5-A
Repair
Bring the vehicle up to at least the specified room temperature or above...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1551:51
Phone As A Key: Not Programmed
GO to Pinpoint Test G
BCM
B155E:00
Incorrect Response from Immobilizer SubControl Module: No Sub Type Information
GO to Pinpoint Test M
RFA
B1589:29
Antenna #3: Signal Invalid
GO to Pinpoint Test A
RFA
B1589:31
Antenna #3: No Signal
GO to Pinpoint Test A
RFA
B1589:45
Antenna #3: Program Memory Failure
GO to Pinpoint Test A
RFA
B1589:49
Antenna #3: Internal Electronic Failure
GO to Pinpoint Test A
RFA
B1589:57
Antenna #3: Invalid/ Incompatible Software Component
GO to Pinpoint Test A
RFA
B1590:29
Antenna #4: Signal Invalid
GO to Pinpoint Test A
RFA
B1590:31
Antenna #4: No Signal
GO to Pinpoint Test A
RFA
B1590:45
Antenna #4: Program Memory Failure
GO to Pinpoint Test A
RFA
B1590:49
Antenna #4: Internal Electronic Failure
GO to Pinpoint Test A
RFA
B1590:57
Antenna #4: Invalid/ Incompatible Software Component
GO to Pinpoint Test A
RFA
B1591:29
Antenna #5: Signal Invalid
GO to Pinpoint Test B
RFA
B1591:31
Antenna #5: No Signal
GO to Pinpoint Test B
RFA
B1591:45
Antenna #5: Program Memory Failure
GO to Pinpoint Test B
RFA
B1591:49
Antenna #5: Internal Electronic Failure
GO to Pinpoint Test B
RFA
B1591:57
Antenna #5: Invalid/ Incompatible Software Component
GO to Pinpoint Test B
RFA
B1592:29
Antenna #6: Signal Invalid
GO to Pinpoint Test B
RFA
B1592:31
Antenna #6: No Signal
GO to Pinpoint Test B
RFA
B1592:45
Antenna #6: Program Memory Failure
GO to Pinpoint Test B
RFA
B1592:49
Antenna #6: Internal Electronic Failure
GO to Pinpoint Test B
RFA
B1592:57
Antenna #6: Invalid/ Incompatible Software Component
GO to Pinpoint Test B
RFA
B1593:29
Antenna #7: Signal Invalid
GO to Pinpoint Test C
RFA
B1593:31
Antenna #7: No Signal
GO to Pinpoint Test C
RFA
B1593:45
Antenna #7: Program Memory Failure
GO to Pinpoint Test C
RFA
B1593:49
Antenna #7: Internal Electronic Failure
GO to Pinpoint Test C
RFA
B1593:57
Antenna #7: Invalid/ Incompatible Software Component
GO to Pinpoint Test C
RFA
B1594:29
Antenna #8: Signal Invalid
GO to Pinpoint Test B
RFA
B1594:31
Antenna #8: No Signal
GO to Pinpoint Test B
RFA
B1594:45
Antenna #8: Program Memory Failure
GO to Pinpoint Test B
RFA
B1594:49
Antenna #8: Internal Electronic Failure
GO to Pinpoint Test B
RFA
B1594:57
Antenna #8: Invalid/ Incompatible Software Component
GO to Pinpoint Test B
RFA
B1595:29
Antenna #9: Signal Invalid
GO to Pinpoint Test C
RFA
B1595:31
Antenna #9: No Signal
GO to Pinpoint Test C
RFA
B1595:45
Antenna #9: Program Memory Failure
GO to Pinpoint Test C
RFA
B1595:49
Antenna #9: Internal Electronic Failure
GO to Pinpoint Test C
RFA
B1595:57
Antenna #9: Invalid/ Incompatible Software Component
GO to Pinpoint Test C
RFA
B1596:29
Antenna #10: Signal Invalid
GO to Pinpoint Test C
RFA
B1596:31
Antenna #10: No Signal
GO to Pinpoint Test C
RFA
B1596:45
Antenna #10: Program Memory Failure
GO to Pinpoint Test C
RFA
B1596:49
Antenna #10: Internal Electronic Failure
GO to Pinpoint Test C
RFA
B1596:57
Antenna #10: Invalid/ Incompatible Software Component
GO to Pinpoint Test C
RFA
B1597:29
Antenna #11: Signal Invalid
GO to Pinpoint Test D
RFA
B1597:31
Antenna #11: No Signal
GO to Pinpoint Test D
RFA
B1597:45
Antenna #11: Program Memory Failure
GO to Pinpoint Test D
RFA
B1597:49
Antenna #11: Internal Electronic Failure
GO to Pinpoint Test D
RFA
B1597:57
Antenna #11: Invalid/ Incompatible Software Component
GO to Pinpoint Test D
RFA
B15A5:56
Bluetooth Low Energy Module: Invalid/ Incompatible Configuration
GO to Pinpoint Test E
RFA
B1A56:29
Antenna: Signal Invalid
GO to Pinpoint Test A
RFA
B1A56:31
Antenna: No Signal
GO to Pinpoint Test A
RFA
B1A56:45
Antenna: Program Memory Failure
GO to Pinpoint Test A
RFA
B1A56:49
Antenna: Internal Electronic Failure
GO to Pinpoint Test A
RFA
B1A56:57
Antenna: Invalid/ Incompatible Software Component
GO to Pinpoint Test A
RFA
B1D55:29
Antenna #2: Signal Invalid
GO to Pinpoint Test D
RFA
B1D55:31
Antenna #2: No Signal
GO to Pinpoint Test D
RFA
B1D55:45
Antenna #2: Program Memory Failure
GO to Pinpoint Test D
RFA
B1D55:49
Antenna #2: Internal Electronic Failure
GO to Pinpoint Test D
RFA
B1D55:57
Antenna #2: Invalid/ Incompatible Software Component
GO to Pinpoint Test D
RFA
P0601:41
Internal Control Module Memory Checksum Error: General Checksum Failure
GO to Pinpoint Test K
RFA
P1269:00
Immobilizer Code Not Programmed: No Sub Type Information
GO to Pinpoint Test G
RFA
P1602:00
Immobilizer/ ECM Communication Error: No Sub Type Information
GO to Pinpoint Test G
RFA
P1622:00
Immobilizer ID Does Not Match: No Sub Type Information
GO to Pinpoint Test G
RFA
P1623:00
Immobilizer Code Word/ID Number Write Failure: No Sub Type Information
GO to Pinpoint Test G
RFA
U0146:08
Lost Communication With Gateway "A": Bus Signal/Message Failure
GO to Pinpoint Test L
RFA
U0198:00
Lost Communication With Telematic Control Module: No Sub Type Information
GO to Pinpoint Test L
RFA
U0422:00
Invalid Data Received From Body Control Module: No Sub Type Information
GO to Pinpoint Test G
RFA
U200D:11
Control Module Output Power A: Circuit Short to Ground
GO to Pinpoint Test A
RFA
U200D:15
Control Module Output Power A: Circuit Short to Battery or Open
GO to Pinpoint Test A
RFA
U200E:11
Control Module Output Power B: Circuit Short to Ground
GO to Pinpoint Test B
RFA
U200E:15
Control Module Output Power B: Circuit Short to Battery or Open
GO to Pinpoint Test B
RFA
U200F:11
Control Module Output Power C: Circuit Short to Ground
GO to Pinpoint Test C
RFA
U200F:15
Control Module Output Power C: Circuit Short to Battery or Open
GO to Pinpoint Test C
RFA
U201A:06
Control Module Main Calibration Data: Algorithm Based Failure
GO to Pinpoint Test F
RFA
U201A:46
Control Module Main Calibration Data: Calibration/ Parameter Memory failure
GO to Pinpoint Test F
RFA
U201A:55
Control Module Main Calibration Data: Not Configured
GO to Pinpoint Test F
RFA
U2100:55
Initial Configuration Not Complete: Not Configured
GO to Pinpoint Test F
RFA
U3000:42
Control Module: General Memory Failure
GO to Pinpoint Test K
RFA
U3000:44
Control Module: Data Memory Failure
GO to Pinpoint Test K
RFA
U3000:49
Control Module: Internal Electronic Failure
GO to Pinpoint Test K
RFA
U3003:16
Battery Voltage: Circuit Voltage Below Threshold
GO to Pinpoint Test I
RFA
U3003:17
Battery Voltage: Circuit Voltage Above Threshold
GO to Pinpoint Test J
Symptom Chart
Symptom Chart: PATS
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Removal
Remove the moonroof.
Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
To remove the seal, start at the splice joint at center
rear area and pull in the direction shown along the seal path instead of
pulling straight out at 90 degrees...
Categories

Use a child restraint (sometimes called an
infant carrier, convertible seat, or toddler
seat) for infants, toddlers and children
weighing 40 lb (18 kg) or less (generally
four-years-old or younger).
Using Lap and Shoulder Belts
WARNING: Do not place a rearward
facing child restraint in front of an active
airbag. Failure to follow this instruction
could result in personal injury or death.
read more