Lincoln Aviator 2020-2025 Service Manual / Electrical / Battery and Charging System / Generator and Regulator / Removal and Installation - Generator - 3.0L EcoBoost

Lincoln Aviator: Generator and Regulator / Removal and Installation - Generator - 3.0L EcoBoost

Removal

NOTE: Removal steps in this procedure may contain installation details.

Disconnect the battery.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Remove the air cleaner.
Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).

Detach the wire harness retainer from the CAC intake pipe and loosen the clamp at the LH turbocharger.
Torque: 48 lb.in (5.4 Nm)

Release the clamp and disconnect the hose and the electrical connector from the CAC intake pipe. Detach the coolant hose retainers from the air cleaner bracket.

1. Loosen the CAC intake pipe clamp.
  Torque: 48 lb.in (5.4 Nm)
1. Remove the bolt.
  Torque: 106 lb.in (12 Nm)

Remove the 3 bolts and the air cleaner bracket.
Torque: 89 lb.in (10 Nm)

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
Separate both ends of the CAC intake pipe and remove the CAC intake pipe.

NOTICE: After installation, make sure the accessory drive belt is correctly seated on all the pulleys, if the belt is not properly seated on all of the pulleys component damage will occur.
1. Rotate the accessory drive belt tensioner clockwise.
1. Position the accessory drive belt aside.

If equipped, remove the pin-type retainers, separate the clips and remove the LH hood air deflector.

- Depress the raised area of the air cleaner inlet pipe.
- Remove the air cleaner inlet pipe.

1. Remove the generator bolt.
  Torque: 35 lb.ft (47.5 Nm)
1. Remove the generator nut.
  Torque: 35 lb.ft (47.5 Nm)
1. Remove the generator stud.
  Torque: 71 lb.in (8 Nm)
1. Position the generator with the pulley side down.

NOTICE: When installing the B+ terminal nut to the generator, finger-start the nut before tightening or component damage may occur.

NOTE: Use a long socket extension and wobble socket to access the B+ terminal nut between the water pump outlet tubes and the engine front cover.
1. Position the generator B+ wire terminal protective cover aside.
1. Remove the nut and position the generator B+ wire aside.
  Torque: 155 lb.in (17.5 Nm)
1. Disconnect the generator electrical connector.
1. Detach the wire harness retainer and remove the generator.

Installation

To install, reverse the removal procedure.

Do not tighten the generator nut until the generator bolt is installed.

Specifications

General Specifications Item Specification Base and Reserve without trailer tow vehicles Rating 220 amps Generator amps at 80...

Removal and Installation - Generator Pulley

Removal WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

Other information:

Lincoln Aviator 2020-2025 Owners Manual: Special Operating Conditions Scheduled Maintenance

If you operate your vehicle primarily in any of the following conditions, you need to perform extra maintenance as indicated. If you operate your vehicle occasionally under any of these conditions, it is not necessary to perform the extra maintenance...

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Headlamps

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B14E0:11 Exterior Lamps Power Supply "C": Circuit Short to Ground GO to Pinpoint Test A BCM B14E0:15 Exterior Lamps Power Supply "C": Circuit Short to Battery or Open GO to Pinpoint Test A BCM B14E1:11 Exterior Lamps Power Supply "D": Circuit Short to Ground GO to Pinpoint Test A BCM B14E1:15 Exterior Lamps Power Supply "D": Circuit Short to Battery or Open GO to Pinpoint Test A BCM B14E2:11 Exterior Lamps Power Supply "E": Circuit Short to Ground GO to Pinpoint Test B BCM B14E2:15 Exterior Lamps Power Supply "E": Circuit Short to Battery or Open GO to Pinpoint Test B BCM B14E3:11 Exterior Lamps Power Supply "F": Circuit Short to Ground GO to Pinpoint Test B BCM B14E3:15 Exterior Lamps Power Supply "F": Circuit Short to Battery or Open GO to Pinpoint Test B BCM B14E5:01 Left Front Enhanced Exterior Lighting System: General Electrical Failure GO to Pinpoint Test S BCM B14E5:08 Left Front Enhanced Exterior Lighting System: Bus Signal / Message Failure GO to Pinpoint Test S BCM B14E5:49 Left Front Enhanced Exterior Lighting System: Internal Electronic Failure GO to Pinpoint Test S BCM B14E5:55 Left Front Enhanced Exterior Lighting System: Not Configured GO to Pinpoint Test S BCM B14E7:01 Right Front Enhanced Exterior Lighting System: General Electrical Failure GO to Pinpoint Test S BCM B14E7:08 Right Front Enhanced Exterior Lighting System: Bus Signal / Message Failure GO to Pinpoint Test S BCM B14E7:49 Right Front Enhanced Exterior Lighting System: Internal Electronic Failure GO to Pinpoint Test S BCM B14E7:55 Right Front Enhanced Exterior Lighting System: Not Configured GO to Pinpoint Test S BCM B1533:02 Headlamp Switch Module: General Signal Failure GO to Pinpoint Test A BCM B1533:08 Headlamp Switch Module: Bus Signal / Message GO to Pinpoint Test A BCM B1533:49 Headlamp Switch Module: Internal Electronic Failure GO to Pinpoint Test A BCM B1533:56 Headlamp Switch Module: Invalid / Incompatible Configuration GO to Pinpoint Test A BCM B1D00:11 Left Low Beam: Circuit Short To Ground GO to Pinpoint Test A BCM B1D00:15 Left Low Beam: Circuit Short To Battery Or Open GO to Pinpoint Test A BCM B1D01:11 Right Low Beam: Circuit Short To Ground GO to Pinpoint Test A BCM B1D01:15 Right Low Beam: Circuit Short To Battery Or Open GO to Pinpoint Test A BCM B1D02:11 Left High Beam Circuit: Circuit Short To Ground GO to Pinpoint Test B BCM B1D02:15 Left High Beam Circuit: Circuit Short To Battery Or Open GO to Pinpoint Test B BCM B1D03:11 Right High Beam Circuit: Circuit Short To Ground GO to Pinpoint Test B BCM B1D03:15 Right High Beam Circuit: Circuit Short To Battery Or Open GO to Pinpoint Test B HCM B1041:04 Levelling Control: System Internal Failure GO to Pinpoint Test H HCM B1041:54 Levelling Control: Missing Calibration GO to Pinpoint Test H HCM B1087:83 LIN Bus "A": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test F HCM B1087:83 LIN Bus "A": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test G HCM B1087:86 LIN Bus "A": Signal Invalid GO to Pinpoint Test F HCM B1087:86 LIN Bus "A": Signal Invalid GO to Pinpoint Test G HCM B1088:83 LIN Bus "B": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test F HCM B1088:83 LIN Bus "B": Value of Signal Protection Calculation Incorrect GO to Pinpoint Test G HCM B1088:86 LIN Bus "B": Signal Invalid GO to Pinpoint Test F HCM B1088:86 LIN Bus "B": Signal Invalid GO to Pinpoint Test G HCM B1437:01 Left Levelling Actuator: General Electrical Failure GO to Pinpoint Test I HCM B1437:87 Left Levelling Actuator: Missing Message GO to Pinpoint Test F HCM B1437:87 Left Levelling Actuator: Missing Message GO to Pinpoint Test G HCM B1439:01 Right Levelling Actuator: General Electrical Failure GO to Pinpoint Test I HCM B1439:87 Right Levelling Actuator: Missing Message GO to Pinpoint Test F HCM B1439:87 Right Levelling Actuator: Missing Message GO to Pinpoint Test G HCM B14D9:01 Left Headlamp Light Distribution Actuator: General Electrical Failure GO to Pinpoint Test I HCM B14D9:64 Left Headlamp Light Distribution Actuator: Signal Plausibility Failure GO to Pinpoint Test I HCM B14D9:87 Left Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test F HCM B14D9:87 Left Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test G HCM B14DA:01 Right Headlamp Light Distribution Actuator: General Electrical Failure GO to Pinpoint Test I HCM B14DA:64 Right Headlamp Light Distribution Actuator: Signal Plausibility Failure GO to Pinpoint Test I HCM B14DA:87 Right Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test F HCM B14DA:87 Right Headlamp Light Distribution Actuator: Missing Message GO to Pinpoint Test G HCM B14DB:01 Left Headlamp Driver Control System: General Electrical Failure GO to Pinpoint Test I HCM B14DB:54 Left Headlamp Driver Control System: Missing Calibration GO to Pinpoint Test I HCM B14DB:55 Left Headlamp Driver Control System: Not Configured GO to Pinpoint Test I HCM B14DB:87 Left Headlamp Driver Control System: Missing Message GO to Pinpoint Test F HCM B14DB:87 Left Headlamp Driver Control System: Missing Message GO to Pinpoint Test G HCM B14DC:01 Right Headlamp Driver Control System: General Electrical Failure GO to Pinpoint Test I HCM B14DC:54 Right Headlamp Driver Control System: Missing Calibration GO to Pinpoint Test I HCM B14DC:55 Right Headlamp Driver Control System: Not Configured GO to Pinpoint Test I HCM B14DC:87 Right Headlamp Driver Control System: Missing Message GO to Pinpoint Test F HCM B14DC:87 Right Headlamp Driver Control System: Missing Message GO to Pinpoint Test G HCM B1559:96 Left Headlamp: Component Internal Failure GO to Pinpoint Test I HCM B155A:96 Right Headlamp: Component Internal Failure GO to Pinpoint Test I HCM B15A6:01 Right Matrix Controller Actuator: General Electrical Failure GO to Pinpoint Test I HCM B15A6:87 Right Matrix Controller Actuator: Missing Message GO to Pinpoint Test F HCM B15A6:87 Right Matrix Controller Actuator: Missing Message GO to Pinpoint Test G HCM B15A7:01 Left Matrix Controller Actuator: General Electrical Failure GO to Pinpoint Test I HCM B15A7:87 Left Matrix Controller Actuator: Missing Message GO to Pinpoint Test F HCM B15A7:87 Left Matrix Controller Actuator: Missing Message GO to Pinpoint Test G HCM B1A59:1C Sensor 5 Volt Supply: Circuit Voltage Out of Range GO to Pinpoint Test H HCM B1D64:01 Left Headlamp Swiveling Motor: General Electrical Failure GO to Pinpoint Test I HCM B1D64:87 Left Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test F HCM B1D64:87 Left Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test G HCM B1D65:01 Right Headlamp Swiveling Motor: General Electrical Failure GO to Pinpoint Test I HCM B1D65:87 Right Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test F HCM B1D65:87 Right Headlamp Swiveling Motor: Missing Message GO to Pinpoint Test G HCM B1D68:64 Left Headlamp Swiveling Feedback Sensor: Signal Plausibility Failure GO to Pinpoint Test I HCM B1D69:64 Right Headlamp Swiveling Feedback Sensor: Signal Plausibility Failure GO to Pinpoint Test I HCM C1A03:12 Left Front Height Sensor: Circuit Short To Battery GO to Pinpoint Test H HCM C1A03:14 Left Front Height Sensor: Circuit Short To Ground or Open GO to Pinpoint Test H HCM C1A03:29 Left Front Height Sensor: Signal Invalid GO to Pinpoint Test H HCM C1A03:64 Left Front Height Sensor: Signal Plausibility Failure GO to Pinpoint Test H HCM C1A05:12 Left Rear Height Sensor: Circuit Short To Battery GO to Pinpoint Test H HCM C1A05:14 Left Rear Height Sensor: Circuit Short To Ground or Open GO to Pinpoint Test H HCM C1A05:29 Left Rear Height Sensor: Signal Invalid GO to Pinpoint Test H HCM C1A05:64 Left Rear Height Sensor: Signal Plausibility Failure GO to Pinpoint Test H HCM U0121:00 Lost Communication With Anti-Lock Brake System (ABS) Control Module: No Sub Type Information GO to Pinpoint Test J HCM U0146:00 Lost Communication With Serial Data Gateway "A": No Sub Type Information GO to Pinpoint Test K HCM U0151:00 Lost Communication With Restraints Control Module: No Sub Type Information GO to Pinpoint Test M HCM U0212:00 Lost Communication With Steering Column Control Module: No Sub Type Information GO to Pinpoint Test L HCM U023A:00 Lost Communication With Image Processing Module A: No Sub Type Information GO to Pinpoint Test N HCM U0415:00 Invalid Data Received From Anti-Lock Brake System (ABS) Control Module: No Sub Type Information GO to Pinpoint Test P HCM U0429:00 Invalid Data received from Steering Column Control Module: No Sub Type Information GO to Pinpoint Test P HCM U0447:00 Invalid Data Received From Serial Data Gateway "A": No Sub Type Information GO to Pinpoint Test P HCM U0452:00 Invalid Data Received From Restraints Control Module: No Sub Type Information GO to Pinpoint Test P HCM U053B:00 Invalid Data Received From Image Processing Module A: No Sub Type Information GO to Pinpoint Test P HCM U2024:51 Control Module Cal-Config Data: Not Programmed GO to Pinpoint Test O HCM U2024:57 Control Module Cal-Config Data: Invalid / Incompatible Software Component GO to Pinpoint Test O HCM U2100:00 Initial Configuration Not Complete: No Sub Type Information GO to Pinpoint Test O HCM U2101:00 Control Module Configuration Incompatible: No Sub Type Information GO to Pinpoint Test O HCM U2101:56 Control Module Configuration Incompatible: Invalid / Incompatible Configuration GO to Pinpoint Test O HCM U2101:86 Control Module Configuration Incompatible: Signal Invalid GO to Pinpoint Test O HCM U2200:45 Control Module Configuration Memory Corrupt: Program Memory Failure GO to Pinpoint Test O HCM U3000:45 Control Module: Program Memory Failure GO to Pinpoint Test O HCM U3000:46 Control Module: Calibration / Parameter Memory Failure GO to Pinpoint Test O HCM U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test Q HCM U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test R SCCM B124C:96 Turn Indicator Stalk Switch Pack: Component Internal Failure GO to Pinpoint Test E SCCM B124C:9E Turn Indicator Stalk Switch Pack: Stuck On GO to Pinpoint Test E Symptom Chart Symptom Chart: Headlamps Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Children and Airbags

WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

Lincoln Aviator. Children and Airbags