Lincoln Aviator: Engine Cooling - 3.0L EcoBoost / Removal and Installation - Cooling Module
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation).
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Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 3.0L EcoBoost, General Procedures).
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Evacuate the A/C system.
Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - Vehicles With: R1234YF Refrigerant (412-00 Climate Control System - General Information, General Procedures).
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Remove the radiator grille opening panel.
Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).
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NOTE:
Make sure that all openings are sealed.
Remove the condenser inlet and outlet nuts and disconnect the fittings.
Torque:
Stage 1:
80 lb.in (9 Nm)
Stage 2:
155 lb.in (17.5 Nm)
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Disconnect the quick release coupling.
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Loosen the clamp and position the upper radiator hose.
Torque:
44 lb.in (5 Nm)
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Detach the coolant hose retainer.
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Remove the bolt and position the degas bottle aside.
Torque:
44 lb.in (5 Nm)
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Disconnect the electrical connector and detach the wiring harness retainers.
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Release the clips and remove the radiator air deflector.
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Loosen the clamp and position the CAC hose.
Torque:
44 lb.in (5 Nm)
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Disconnect the MAP electrical connector.
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Release the quick connect coupling.
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Remove the bolt.
Torque:
93 lb.in (10.5 Nm)
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Loosen the clamp and position the CAC hose.
Torque:
44 lb.in (5 Nm)
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Release the tabs, remove the bolt and the CAC.
Torque:
71 lb.in (8 Nm)
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Loosen the clamp and position the lower radiator hose.
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Remove the cooling module.
Installation
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To install, reverse the removal procedure.
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NOTICE:
Only use the specified material to lubricate the seals.
Install new condenser fitting O-ring seals.
Refer to: Specifications (412-00 Climate Control System - General Information, Specifications).
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Fill and bleed the cooling system.
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Removal
Remove the air cleaner.
Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3...
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Special Tool(s) /
General Equipment
Boot Clamp Pliers
Materials
Name
Specification
Motorcraft® Premium Long-Life GreaseXG-1-E1
ESA-M1C75-B
Removal
NOTICE:
When servicing inner tie rods, install a new bellows boot
and clamps...
Passive Key
The passive key operates the power locks
and the remote start system. The passive
key must be in your vehicle to use the push
button start.
Note: You may not be able to shift out of
park (P) unless the passive key is inside your
vehicle...