Lincoln Aviator: Body and Paint / Rear End Sheet Metal Repairs

Removal and Installation - Rocker Panel Inner Reinforcement

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Removal and Installation - Back Panel and Reinforcement

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Scraper for Straight Edges Grinder Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Other information:

Lincoln Aviator 2020-2025 Owners Manual: Engine Specifications - Excluding: Plug-In Hybrid Electric Vehicle (PHEV)

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Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Fuel Filler Door Assembly - Plug-In Hybrid Electric Vehicle (PHEV)

Special Tool(s) / General Equipment Flat Headed Screw Driver Knife Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: The fuel filler door assembly is damaged during the removal process and requires a new fuel filler door assembly installed...