Lincoln Aviator: Body and Paint / Rear End Sheet Metal Repairs

Removal and Installation - Rocker Panel Inner Reinforcement

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Removal and Installation - Back Panel and Reinforcement

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Scraper for Straight Edges Grinder Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Third Row Seat Backrest Cover

Special Tool(s) / General Equipment Flat-Bladed Screwdriver Interior Trim Remover Removal NOTE: LH (left hand) shown, RH (right hand) similar. Remove the third row seat backrest. Refer to: Third Row Seat Backrest (501-10C Third Row Seats, Removal and Installation)...

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Body System

Symptom Chart(s) Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Dust and Water Leaks Most dust and water leaks occur due to missing or incorrectly installed body sealer or components...