Lincoln Aviator: Body and Paint / Front End Sheet Metal Repairs

General Procedures - Body Panel Sectioning

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Repair NOTICE: Do not carry out body side sectioning repairs in areas of door hinge, safety restraints or striker anchoring points...

Removal and Installation - Fender Apron Panel

Special Tool(s) / General Equipment 6.5 mm Drill Bit Resistance Spotwelding Equipment Rivet Gun Self-Piercing Rivet (SPR) Remover/Installer Belt Sander Torx Bit Socket Hot Air Gun MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Other information:

Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Exterior Front Door Handle

Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door window regulator and motor. Refer to: Front Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation)...

Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Driver Door Module (DDM)

Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: If installing a new module, it is necessary to upload the module configuration information to the diagnostic scan tool prior to removing the module. This information must be downloaded into the new module after installation...