Lincoln Aviator: Body and Paint / Front End Sheet Metal Repairs

General Procedures - Body Panel Sectioning

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Air Body Saw MIG/MAG Welding Equipment Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Repair NOTICE: Do not carry out body side sectioning repairs in areas of door hinge, safety restraints or striker anchoring points...

Removal and Installation - Fender Apron Panel

Special Tool(s) / General Equipment 6.5 mm Drill Bit Resistance Spotwelding Equipment Rivet Gun Self-Piercing Rivet (SPR) Remover/Installer Belt Sander Torx Bit Socket Hot Air Gun MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Description and Operation - High Voltage Battery, Mounting and Cables - Plug-In Hybrid Electric Vehicle (PHEV) - Component Location

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Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Front Driveshaft Slip Yoke Boot

Special Tool(s) / General Equipment Crimping Tool Removal Remove the transfer case. Remove and discard the boot clamp. Remove and discard the front driveshaft boot. Installation NOTE: Make sure that the mating faces are clean and free of foreign material...