Lincoln Aviator 2020-2025 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Description and Operation - Transfer Case - Overview

Lincoln Aviator: Transfer Case / Description and Operation - Transfer Case - Overview

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Transfer case

The Transfer Case is a gearbox that attaches to the output shaft of the transmission through a splined input at the transfer case. Torque from the transmission is transferred to the rear driveshaft through the transfer case mainshaft. When torque to the front driveshaft is required it is transferred through a multi plate wet clutch and chain drive arrangement to the front output shaft of the transfer case.

Transfer case components

Item	Description
1	Transfer case clutch actuator
2	Fill plug
3	Drain plug

Transfer case components

Item	Description
1	Transfer case input shaft seal
1	Transfer case oil seal
1	Dust cover

Output Shaft internal components

Item	Description
1	Output shaft seal
2	Ring seal
3	Flange lock nut
4	Spacer
5	Output shaft flange
6	Dust cover

Specifications

Lubricants, Fluids, Sealers and Adhesives Item Specification Transfer case fluid Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, ) Capacities Liters Transfer case - Service fill 1...

General Procedures - Transfer Case Draining and Filling

Activation With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting (100-02 Jacking and Lifting, Description and Operation)...

Other information:

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Clockspring

Removal WARNING: The following procedure prescribes critical repair steps required for correct restraint system operation during a crash. Follow all notes and steps carefully. Failure to follow step instructions may result in incorrect operation of the restraint system and increases the risk of serious personal injury or death in a crash...

Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Seatbelt Shoulder Height Adjuster

Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: Driver side shown, passenger side similar. Remove the upper B-pillar trim panel. Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...

Locking and Unlocking the Doors from Inside

Lincoln Aviator. Locking and Unlocking the Doors from Inside

Unlock. Lock.

Locking the Doors

Press the lock switch on the door interior trim panel. The doors can no longer be released using the exterior door handle switches and the luggage compartment locks.