Lincoln Aviator 2020-2025 Service Manual / Body and Paint / Body and Paint / Body Repairs - General Information / Description and Operation - Impact of Insufficient Repair Quality

Lincoln Aviator: Body Repairs - General Information / Description and Operation - Impact of Insufficient Repair Quality

Body repairs usually require a significant level of intervention in the existing body shell structure. The corrosion protection, seals and NVH components are destroyed and must be replaced.

To prevent the vehicle quality from being compromised due to a poor quality repair, all repairs must be inspected during and after the accident repair.

NOTE: Logs of the acceptance of individual operations are a useful tool for quality assurance. A comprehensive final inspection should be carried out.

In the process, the entire repair sequence must be split into meaningful sections, with the creation of check points to which particular attention must be paid.

The following are some recommended checkpoints sequences:

  • During and after body work.
  • Final assembly, ancillary components, functional tests.
  • Vehicle delivery.

After completion of the body repairs, the following areas should be checked:

  • Inspection for functionality of mechanical and electrical components.
  • Vehicle must be restored to pre-accident manufacturers design condition.
  • Check fit of all body panels, weld and screw connections
  • Check fit of ancillary components such as doors and hood.
  • Inspect the integrity of all bonded/riveted seams.
  • Inspect the quality of welded seams.
  • Check seals, plugs and NVH components.
  • Corrosion protection must be restored to pre-accident level.
  • Check that the vehicle is in correct condition for painting.

After final assembly, a visual inspection and functional inspection is required.

  • Check repair area for flaws in paint or incorrect fit of body panels.
  • Check installation of all trim components for gaps, rattles or poor alignment and fit.
  • Check operation of mechanical components such as door glass and seat operation.
  • Check operation of electrical components such as roof opening panel, door locks and audio systems.
  • Check for air or water leaks in repaired area.

To ensure a quality repair, perform a pre-delivery vehicle inspection.

  • Check corrosion protection, sound damping matting and rubber seals.
  • Check paint for overspray, runs, drips and sags.
  • Check the cleanliness of the vehicle.
  • Perform functional check of the mechanical and electrical components.
  • Road test the vehicle.
  • Check for squeaks and rattles.
  • Check for wind noises and water leaks.

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    Lincoln Aviator 2020-2025 Service Manual: Description and Operation - Transmission Cooling - Overview


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    Lincoln Aviator 2020-2025 Service Manual: Assembly - Engine


    Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 303-1246Engine Spreader BarTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1247VCT Spark Plug Tube Seal Remover and InstallerTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1248Camshaft holding toolsTKIT-2006UF-FLMTKIT-2006UF-ROW 303-1250Seal Installer, Rear MainTKIT-2006UFFLM 303-1531Installer, Front Crank Seal and Damper 303-1633Remover, Roller Rocker FollowerTKIT-2014D-ROW3TKIT-2014D-FL_ROW 303-1634Lift Eyes (2)TKIT-2014D-ROW3TKIT-2014D-FL_ROW 303-1696Camshaft holding fixture 303-335 (T88T-6701-A) Installer, Front Cover Oil SealTKIT-1988-FLMTKIT-1988-F Floor Crane Mounting Stand Plastic Scraper Flat-Bladed Screwdriver Piston Ring Compressor Vise Vise Jaw Protectors Materials Name Specification Motorcraft® High Performance Engine RTV SiliconeTA-357 WSE-M4G323-A6  Motorcraft® Silicone Gasket RemoverZC-30-A -  Flange SealantCU7Z-19B508-A WSS-M2G348-A11  Motorcraft® Metal Surface Prep WipesZC-31-B -  Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B -  NOTICE: During engine repair procedures, cleanliness is extremely important...

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    Remote Control

    Passive Key

    Lincoln Aviator. Remote Control

    The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

    Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.

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