Lincoln Aviator: Roof Sheet Metal Repairs / Removal and Installation - Roof Rear Frame
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment |
Spot Weld Drill Bit |
Locking Pliers |
Removal
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Remove the roof panel.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
-
Position aside wiring harnesses and washer hose from rear frame.
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
-
Remove the welds.
Use the General Equipment: Spot Weld Drill Bit
-
Remove the roof rear fame.
Installation
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
Install, properly position and clamp the roof rear frame.
Use the General Equipment: Locking Pliers
-
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
-
NOTE:
Factory welds may be replaced with resistance spot welds or MIG
plug welds. Resistance spot welds may not be placed directly over
original location. They must be placed adjacent to original location and
equal factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment
-
Reposition the wiring harnesses and washer hose to original location.
-
Install the roof panel.
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Knife
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
NOTE:
Vehicles equipped with a roof opening panel will use the rear most reinforcement only...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1115:11
High Mounted Stop Lamp Control: Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1115:15
High Mounted Stop Lamp Control: Circuit Short To Battery Or Open
GO to Pinpoint Test B
BCM
B1444:11
Left Rear Stop/Position Lamp Output: Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1444:15
Left Rear Stop/Position Lamp Output: Circuit Short To Battery or Open
GO to Pinpoint Test B
BCM
B1448:11
Right Rear Stop/Position Lamp Output: Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1448:15
Right Rear Stop/Position Lamp Output: Circuit Short To Battery or Open
GO to Pinpoint Test B
BCM
B14A0:11
Left Tailgate/Liftgate Lamps: Circuit Short to Ground
GO to Pinpoint Test B
BCM
B14A0:15
Left Tailgate/Liftgate Lamps: Circuit Short to Battery or Open
GO to Pinpoint Test B
BCM
B14A1:11
Right Tailgate/Liftgate Lamps: Circuit Short to Ground
GO to Pinpoint Test B
BCM
B14A1:15
Right Tailgate/Liftgate Lamps: Circuit Short to Battery or Open
GO to Pinpoint Test B
BCM
C0040:12
Brake Pedal Switch "A": Circuit Short To Battery
GO to Pinpoint Test A
Symptom Charts
Symptom Chart: Stoplamps
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
PCM
P1783:00
Transmission Overtemperature Condition: No Sub Type Information
GO to Pinpoint Test B
PCM
P2681:00
Engine Coolant Bypass Valve A Control Circuit/Open: No Sub Type Information
GO to Pinpoint Test A
PCM
P2683:00
Engine Coolant Bypass Valve A Control Circuit High: No Sub Type Information
GO to Pinpoint Test A
Inspection and Verification
NOTICE:
When internal wear/damage occurs in the transmission, metal
particles, clutch plate material and band material can travel into the
torque converter, the transmission fluid cooler tubes, the transmission
fluid cooler, the transmission fluid warmer (if equipped), and the
cooler bypass valve (if equipped)...