Lincoln Aviator 2020-2024 Service Manual / Chassis / Driveline / Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Lincoln Aviator: Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Removal

Remove the front halfshaft.
Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

Remove the engine mount LH.
Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).

Detach the front axle assembly vent hose.

Remove the bolts and the intermediate shaft assembly.

Remove and discard the intermediate shaft O-ring.

Installation

NOTE: Make sure that the mating surface is free of corrosion and foreign material.
Clean and inspect the O-ring mating surface.

NOTE: Make sure the new component is installed.
Install a new intermediate shaft O-ring.

NOTE: Make sure that the mating surface and the bore is free of corrosion and foreign material, avoid particles getting into the bore.
Clean and inspect the engine oil pan at intermediate shaft mating surface.

NOTE: Make sure that the mating surface is free of corrosion and foreign material.
Clean the intermediate shaft.

Install the intermediate shaft assembly and the bolts.
Torque: 26 lb.ft (35 Nm)

Attach the front axle assembly vent hose.

Install the engine mount LH.
Refer to: Engine Mount LH (303-01A Engine - 3.0L EcoBoost, Removal and Installation).

Install the front halfshaft.
Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

Removal and Installation - Halfshaft

Special Tool(s) / General Equipment 204-592Separator, Lower Arm Ball JointTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW Tie Rod End Remover Tire Lever Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems...

Rear Drive Halfshafts

Other information:

Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Exterior Front Door Handle

Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door window regulator and motor. Refer to: Front Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation)...

Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Exhaust System

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action PCM P0544:00 Exhaust Gas Temperature Sensor Circuit (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0545:00 Exhaust Gas Temperature Sensor Circuit Low (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0546:00 Exhaust Gas Temperature Sensor Circuit High (Bank 1 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0547:00 Exhaust Gas Temperature Sensor Circuit (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0548:00 Exhaust Gas Temperature Sensor Circuit Low (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB PCM P0549:00 Exhaust Gas Temperature Sensor Circuit High (Bank 2 Sensor 1): No Sub Type Information GO to Pinpoint Test RB Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Remote Control

Passive Key

Lincoln Aviator. Remote Control

The passive key operates the power locks and the remote start system. The passive key must be in your vehicle to use the push button start.

Note: You may not be able to shift out of park (P) unless the passive key is inside your vehicle.