Lincoln Aviator 2020-2025 Service Manual / Chassis / Driveline / Rear Drive Axle/Differential / Removal and Installation - Drive Pinion Seal

Lincoln Aviator: Rear Drive Axle/Differential / Removal and Installation - Drive Pinion Seal

Special Tool(s) / General Equipment

	205-1061 Installer, Pinion Seal 8.8
	205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft T83-4000-A TKIT-1983-F TKIT-1983-FLM TKIT-1983-FX
Flat Headed Screw Driver

Materials

Name	Specification
Motorcraft® Premium Long-Life Grease XG-1-E1	ESA-M1C75-B

Removal

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting) .

Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

Remove and discard the drive pinion seal.
Use the General Equipment: Flat Headed Screw Driver

Installation

Lubricate the new drive pinion seal lip with grease.
Material: Motorcraft® Premium Long-Life Grease / XG-1-E1 (ESA-M1C75-B)

Using the special tools, install the new drive pinion seal.
Use Special Service Tool: 205-1061 Installer, Pinion Seal 8.8. , 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft.

Install the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).

Check the RDU fluid level.
Refer to: Differential Fluid Level Check (205-02 Rear Drive Axle/Differential, General Procedures).

Removal and Installation - Differential Housing Cover

Materials Name Specification Motorcraft® Ultra Silicone SealantTA-29 WSS-M4G323-A8 Removal With the vehicle in NEUTRAL, position it on a hoist...

Removal and Installation - Rear Halfshaft Seal

Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 307-758Installer, Axle Seal -FWD Feeler Gauge Flat Headed Screw Driver Removal NOTE: The stub shaft seals must be replaced whenever the halfshafts are removed...

Other information:

Lincoln Aviator 2020-2025 Owners Manual: Service Data

Service data recorders in your vehicle are capable of collecting and storing diagnostic information about your vehicle. This potentially includes information about the performance or status of various systems and modules in the vehicle, such as engine, throttle, steering or brake systems...

Lincoln Aviator 2020-2025 Service Manual: Diagnosis and Testing - Perimeter Anti-Theft Alarm

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B109F:01 Intrusion Sensor Module: General Electrical Failure GO to Pinpoint Test B BCM B109F:02 Intrusion Sensor Module: General Signal Failure GO to Pinpoint Test B BCM B109F:08 Intrusion Sensor Module: Bus Signal / Message Failure GO to Pinpoint Test B BCM B109F:49 Intrusion Sensor Module: Internal Electric Failure GO to Pinpoint Test E BCM B109F:55 Intrusion Sensor Module: Not Configured GO to Pinpoint Test F BCM B109F:97 Intrusion Sensor Module: Component or System Operation Obstructed or Blocked GO to Pinpoint Test B BCM B109F:9A Intrusion Sensor Module: Component or System Operating Conditions GO to Pinpoint Test B BCM B1305:01 Hood Switch: General Electrical Failure GO to Pinpoint Test D BCM B1305:11 Hood Switch: Circuit Short To Ground GO to Pinpoint Test D BCM B1305:15 Hood Switch: Circuit Short To Battery or Open GO to Pinpoint Test D Symptom Chart Symptom Chart: Anti-Theft - Perimeter Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

Activating Intelligent Access

The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

At a Door

Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

Lincoln Aviator. Activating Intelligent Access