Lincoln Aviator: Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ) / Removal and Installation - Charge Air Cooler (CAC)

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the front undershield.
    Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the radiator grille opening panel.
    Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Loosen the clamp, remove the CAC intake hose.
    Torque: 48 lb.in (5.4 Nm)
    1. Disconnect the manifold pressure sensor
    1. Loosen the clamp and disconnect the CAC outlet hose.
      Torque: 48 lb.in (5.4 Nm)
    1. Disconnect the quick release coupling.
      Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
    1. Remove the bolt.
      Torque: 71 lb.in (8 Nm)
    1. Dislodge the retainer.
    1. Rotate the CAC forward off the lower mounting positions.

Installation

  1. Inspect the turbocharger or engine air intake system components and clean, if necessary.
  1. To install, reverse the removal procedure.

    Removal and Installation - Air Cleaner Outlet Pipe RH

    Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system...

    Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

    Other information:

    Lincoln Aviator 2020-2025 Service Manual: General Procedures - Crankshaft Main Bearing Journal Clearance


    Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance. Remove the crankshaft main bearing cap and crankshaft main bearing...

    Lincoln Aviator 2020-2025 Service Manual: Removal and Installation - Front Seat Cushion Cover - Vehicles Without: Multi-Contour Seats


    Removal Passenger seat Remove the OCS. Refer to: Occupant Classification System (OCS) Sensor - Vehicles Without: Multi-Contour Seats (501-20B Supplemental Restraint System, Removal and Installation). Driver seat Remove the front seat...

    Categories

    Activating Intelligent Access

    The intelligent access key must be within 3 ft (1 m) of the door or luggage compartment you intend to lock or unlock.

    At a Door

    Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

    Lincoln Aviator. Activating Intelligent Access

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