Lincoln Aviator: Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ) / Removal and Installation - Charge Air Cooler (CAC)
Removal
NOTICE:
The turbocharger compressor vanes can be damaged by even the
smallest particles. When removing any turbocharger or engine air intake
system component, ensure that no debris enters the system. Failure to
do so may result in damage to the turbocharger.
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the front undershield.
Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
-
Remove the radiator grille opening panel.
Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).
-
Remove the air cleaner.
Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
-
Loosen the clamp, remove the CAC intake hose.
Torque:
48 lb.in (5.4 Nm)
-
-
Disconnect the manifold pressure sensor
-
Loosen the clamp and disconnect the CAC outlet hose.
Torque:
48 lb.in (5.4 Nm)
-
-
Disconnect the quick release coupling.
Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
-
Remove the bolt.
Torque:
71 lb.in (8 Nm)
-
-
Dislodge the retainer.
-
Rotate the CAC forward off the lower mounting positions.
Installation
-
Inspect the turbocharger or engine air intake system components and clean, if necessary.
-
To install, reverse the removal procedure.
Removal
NOTICE:
The turbocharger compressor vanes can be damaged by even the
smallest particles. When removing any turbocharger or engine air intake
system component, ensure that no debris enters the system...
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Removal
NOTICE:
The turbocharger compressor vanes can be damaged by even the
smallest particles...
Other information:
Removal
Remove the ignition coil-on-plugs.
Refer to: Ignition Coil-On-Plug (303-07A Engine Ignition - 3.0L EcoBoost, Removal and Installation).
Use compressed air to remove any foreign material in the spark plug well before removing the spark plugs...
Overview
The 3.0L Gasoline Turbocharged Direct Injection (GTDI) (4V) is a V-6 engine with the following features:
Interference design engine
Dual overhead camshafts
Four valves per cylinder
Gasoline Turbocharged Direct Injection (GTDI)
Composite intake manifold
Aluminum cylinder heads
Compacted graphite iron cylinder block
Twin independent variable cam timing (Ti-VCT)
An electronic ignition system with 6 ignition coils
Continuous variable displacement oil pump
Engine Identification
For quick identification, refer to the safety certification decal...