Lincoln Aviator: Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ) / Removal and Installation - Charge Air Cooler (CAC)

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the front undershield.
    Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the radiator grille opening panel.
    Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 3.0L EcoBoost/3.0L EcoBoost – Hybrid (BQ), Removal and Installation).
  1. Loosen the clamp, remove the CAC intake hose.
    Torque: 48 lb.in (5.4 Nm)
    1. Disconnect the manifold pressure sensor
    1. Loosen the clamp and disconnect the CAC outlet hose.
      Torque: 48 lb.in (5.4 Nm)
    1. Disconnect the quick release coupling.
      Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 3.0L EcoBoost, General Procedures).
    1. Remove the bolt.
      Torque: 71 lb.in (8 Nm)
    1. Dislodge the retainer.
    1. Rotate the CAC forward off the lower mounting positions.

Installation

  1. Inspect the turbocharger or engine air intake system components and clean, if necessary.
  1. To install, reverse the removal procedure.

    Removal and Installation - Air Cleaner Outlet Pipe RH

    Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system...

    Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

    Other information:

    Lincoln Aviator 2020-2025 Owners Manual: Hydraulic Brake System


    Materials Note: We recommend using DOT 4 Low Viscosity (LV) High Performance Brake Fluid or equivalent meeting WSS-M6C65-A2. Use of any fluid other than the recommended fluid could cause reduced brake performance and not meet our performance standards...

    Lincoln Aviator 2020-2025 Owners Manual: General Information


    WARNING: Driving while distracted can result in loss of vehicle control, crash and injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the road. Your primary responsibility is the safe operation of your vehicle...

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    Electronic door handles are on each door. Gently depress the switch inside the exterior door handle to unlock and open the door. An unlock symbol illuminates on the door window trim indicating your vehicle is unlocked.

    Lincoln Aviator. Activating Intelligent Access

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