Lincoln Aviator: Engine System - General Information / General Procedures - Exhaust Manifold Cleaning and Inspection
Special Tool(s) /
General Equipment
Cleaning
-
Clean the exhaust manifold using a suitable solvent. Use
a plastic scraping tool to clean the gasket sealing surfaces.
Inspection
-
NOTE:
New exhaust manifold gaskets, studs, nuts and/or
bolts must be installed when an exhaust manifold is serviced.
NOTE:
Use a Straightedge that is calibrated by the
manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of
length, such as Snap-On® GA438A or equivalent. For example, if the
Straightedge is 61 cm (24 in) long, the machined edge must be flat
within 0.010 mm (0.0004 in) from end to end.
Using the Straightedge and a Feeler Gauge Set, check the
exhaust manifold sealing surface for warpage. If the warpage is greater
than 0.76 mm (0.0299 in), install a new exhaust manifold.
Use the General Equipment: Feeler Gauge
Special Tool(s) /
General Equipment
Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Make sure all cylinder head surfaces are clear of
any gasket material, silicone sealant, oil and coolant...
Check
Measure the piston diameter 90 degrees from the piston
pin and piston diameter (DN) height down from the top of the piston at
the point indicated...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
BCM
B1323:11
Horn Switch:Circuit Short To Ground
GO to Pinpoint Test B
BCM
B1323:11
Horn Switch:Circuit Short To Ground
GO to Pinpoint Test D
BCM
B1C55:12
Horn Relay:Circuit Short To Battery
GO to Pinpoint Test A
BCM
B1C55:12
Horn Relay:Circuit Short To Battery
GO to Pinpoint Test C
BCM
B1C55:14
Horn Relay:Circuit Short To Ground Or Open
GO to Pinpoint Test A
BCM
B1C55:14
Horn Relay:Circuit Short To Ground Or Open
GO to Pinpoint Test B
BCM
B1C55:14
Horn Relay:Circuit Short To Ground Or Open
GO to Pinpoint Test C
BCM
B1C55:14
Horn Relay:Circuit Short To Ground Or Open
GO to Pinpoint Test D
Symptom Chart(s)
Symptom Chart: Horn
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
LH (left hand) shown, RH (right hand) similar.
All sides
Release the clips and remove the instrument panel side trim panel.
Use the General Equipment: Interior Trim Remover
Remove the cowl side trim panel...