Inspection and Verification - Engine Performance
NOTE: There are 2 diagnostic paths that can be followed depending on the type of engine concern. Carry out Inspection and Verification - Engine Performance or Inspection and Verification - NVH.
Some engines and transmissions are equipped with PTLP (powertrain limiting and protection) strategy that will limit power under various conditions to protect the engine and the transmission.NOTE: Make sure to use the latest scan tool software release.
If the cause is not visually evident, connect the scan tool to the DLC.NOTE: The VCM LED prove out confirms power and ground from the DLC are provided to the VCM.
If the scan tool does not communicate with the VCM:Inspection and Verification - NVH
NOTE: Make sure to use the latest scan tool software release.
If the cause is not visually evident, connect the scan tool to the DLC.NOTE: The VCM LED prove out confirms power and ground from the DLC are provided to the VCM.
If the scan tool does not communicate with the VCM:In some cases, a noise may be a normal characteristic of that engine type. In other cases the noise may require further investigation. Comparing the noise to a similar year/model vehicle equipped with the same engine will aid in determining if the noise is normal or abnormal.
Once a customer concern has been identified as an abnormal engine noise, it is critical to determine the location of the specific noise. Use the EngineEAR/ChassisEAR or stethoscope (the noise will always be louder closer to the noise source) to isolate the location of the noise to one of the following areas.
Fuel injector noise
A common source of an engine ticking noise can be related to the fuel injection pump Gasoline Turbocharged Direct Injection (GTDI) engine or fuel injector(s). This is normal engine noise that can be verified by listening to another vehicle. If the injector noise is excessive or irregular, use the EngineEAR/ChassisEAR or stethoscope to isolate the noise to a specific fuel injector.
Upper end engine noise
A common source of upper end engine noise (ticking, knocking or rattle) include the camshaft(s) and valve train. Upper end engine noise can be determined using the EngineEAR/ChassisEAR or stethoscope on the valve cover bolts. If the noise is loudest from the valve cover bolts, then the noise is upper end. The EngineEAR/ChassisEAR or stethoscope can be used to further isolate the noise to the specific cylinder bank and cylinder. Removal of the valve covers will be required to pinpoint the source of the noise.
Lower end engine noise
A common source of lower end engine noise (ticking or knocking) include the crankshaft, connecting rod(s) and bearings. Lower end noises can be determined by using the oil pan or lower cylinder block. If the noise is loudest from these areas, then the noise is lower end. If an engine noise is isolated to the lower end, some disassembly of the engine may be required to inspect for damage or wear.
Front of engine noise
A common source of noise from the front of the engine (squeal, chirp, whine or hoot) is the FEAD components. To isolate FEAD noise, carry out the Engine Accessory Test,
REFER to: Noise, Vibration and Harshness (NVH) (100-04 Noise, Vibration and Harshness, Diagnosis and Testing).
Some other noises from the front of the engine (ticking, tapping or rattle) may be internal to the engine. Use the EngineEAR/ChassisEAR or stethoscope on the engine front cover to determine if the noise is internal to the engine. Removal of the engine front cover may be necessary to inspect internal engine components.
Rear of engine noise
A common source of noise from the rear of the engine (knocking) is the flywheel/flexplate. Inspection of the flywheel/flexplate will be necessary.
Some engines have timing drive components at the rear of the engine and may be the source of noise (ticking, knocking or rattle). Use the EngineEAR/ChassisEAR or stethoscope on the rear of the engine if the noise is suspected to be internal to the engine. Some disassembly of the engine may be required to inspect for damage or wear.
Turbocharger noise (Gasoline Turbocharged Direct Injection (GTDI) engine)
A common source of noise is the turbocharger. Some whine or air rush noise is an acceptable condition.
Symptom Chart - Engine Performance
Symptom Chart - Engine PerformanceSymptom | Possible Sources | Action |
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Symptom Chart - NVH
Symptom Chart - NVHSymptom | Possible Sources | Action |
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NOTE: Possible sources and their listed actions are not limited to the symptoms provided below. Noise may be telegraphed from other areas or excited from associated parts and/or assemblies. The below chart of sources and actions are strictly suggestions and should be used as a guide. | ||
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Component Tests
The following component tests are used to diagnose engine concerns.
Engine Oil Leaks
NOTE: If an overnight drive is done, the fan air or road air blast can cause erroneous readings.
NOTE: When diagnosing engine oil leaks, the source and location of the leak must be positively identified prior to repair.
Prior to carrying out this procedure, clean the cylinder block, cylinder heads, valve covers, oil pan and flywheel/flexplate with a suitable solvent to remove all traces of oil.
Engine Oil Leaks - Fluorescent Oil Additive Method
NOTE: If the factory fill engine oil with dye is present, change the engine oil and the oil filter prior to using the Dye-Lite® Oil-Based Fluid Dye (164-TP33200601).
Use the UV Long-Wave W/12-foot Cord & Alligator Clips (164-R3748) or Leak Tracker UV-LED Leak Detection Flashlight (164-TP8695) to carry out the following procedure for oil leak diagnosis.
NOTE: For best results allow the customer to drive the vehicle for a day.
Run the engine for 15 minutes. Stop the engine and inspect all seal and gasket areas for leaks using the UV Leak Detector Kit. A fluoresces white area will identify the leak. For extremely small leaks, several hours may be required for the leak to appear.Leakage Points - Underhood
Examine the following areas for oil leakage:
Leakage Points - Under Engine, With Vehicle on Hoist
Examine the following areas for oil leakage:
Leakage Points - With Transmission and Flywheel/Flexplate Removed
Examine the following areas for oil leakage:
Compression Test
Compression Test - Test Results
The indicated compression pressures are considered within specification if the lowest reading cylinder is at least 75% of the highest reading. Refer to the Compression Pressure Limit Chart.
Compression Pressure Limit Chart
NOTE: The indicated compression pressures are considered within specification if the lowest reading cylinder is at least 75% of the highest reading. Refer to the Compression Pressure Limit Chart.
Maximum Cylinder Pressure - Minimal Cylinder Pressure | Maximum Cylinder Pressure - Minimal Cylinder Pressure | Maximum Cylinder Pressure - Minimal Cylinder Pressure | Maximum Cylinder Pressure - Minimal Cylinder Pressure |
134.0 –100.9 psi ( 924 –696 kPa) | 164.0 –123.0 psi ( 1,131 –848 kPa) | 194.1 –145.0 psi ( 1,338 –1,000 kPa) | 223.9 –168.0 psi ( 1,544 –1,158 kPa) |
136.0 –102.0 psi ( 938 –703 kPa) | 166.1 –124.0 psi ( 1,145 –855 kPa) | 195.9 –147.1 psi ( 1,351 –1,014 kPa) | 226.0 –169.0 psi ( 1,558 –1,165 kPa) |
138.1 –104.0 psi ( 952 –717 kPa) | 168.0 –126.0 psi ( 1,158 –869 kPa) | 198.0 –147.9 psi ( 1,365 –1,020 kPa) | 228.0 –171.0 psi ( 1,572 –1,179 kPa) |
140.0 –105.0 psi ( 965 –724 kPa) | 170.0 –127.1 psi ( 1,172 –876 kPa) | 200.0 –150.0 psi ( 1,379 –1,034 kPa) | 230.0 –172.0 psi ( 1,586 –1,186 kPa) |
142.0 –107.0 psi ( 979 –738 kPa) | 172.0 –128.9 psi ( 1,186 –889 kPa) | 201.9 –151.0 psi ( 1,392 –1,041 kPa) | 232.1 –174.0 psi ( 1,600 –1,200 kPa) |
143.9 –108.1 psi ( 992 –745 kPa) | 174.0 –131.0 psi ( 1,200 –903 kPa) | 204.1 –153.0 psi ( 1,407 –1,055 kPa) | 233.9 –175.1 psi ( 1,613 –1,207 kPa) |
146.1 –109.9 psi ( 1,007 –758 kPa) | 176.1 –132.0 psi ( 1,214 –910 kPa) | 206.0 –154.0 psi ( 1,420 –1,062 kPa) | 236.0 –176.9 psi ( 1,627 –1,220 kPa) |
147.9 –111.0 psi ( 1,020 –765 kPa) | 178.0 –133.0 psi ( 1,227 –917 kPa) | 208.0 –155.9 psi ( 1,434 –1,075 kPa) | 238.0 –178.0 psi ( 1,641 –1,227 kPa) |
150.0 –113.0 psi ( 1,034 –779 kPa) | 180.0 –135.0 psi ( 1,241 –931 kPa) | 210.0 –157.1 psi ( 1,448 –1,083 kPa) | 240.0 –180.0 psi ( 1,655 –1,241 kPa) |
152.0 –114.0 psi ( 1,048 –786 kPa) | 182.0 –135.8 psi ( 1,255 –936 kPa) | 212.0 –157.9 psi ( 1,462 –1,089 kPa) | 242.1 –181.0 psi ( 1,669 –1,248 kPa) |
154.0 –115.0 psi ( 1,062 –793 kPa) | 184.1 –138.1 psi ( 1,269 –952 kPa) | 214.1 –160.0 psi ( 1,476 –1,103 kPa) | 244.0 –183.0 psi ( 1,682 –1,262 kPa) |
156.1 –117.0 psi ( 1,076 –807 kPa) | 185.9 –140.0 psi ( 1,282 –965 kPa) | 216.0 –162.0 psi ( 1,489 –1,117 kPa) | 246.0 –184.1 psi ( 1,696 –1,269 kPa) |
157.9 –118.1 psi ( 1,089 –814 kPa) | 188.0 –141.0 psi ( 1,296 –972 kPa) | 218.0 –163.0 psi ( 1,503 –1,124 kPa) | 248.0 –174.3 psi ( 1,710 –1,202 kPa) |
160.0 –119.9 psi ( 1,103 –827 kPa) | 190.0 –142.0 psi ( 1,310 –979 kPa) | 220.0 –165.1 psi ( 1,517 –1,138 kPa) | 250.0 –187.0 psi ( 1,724 –1,289 kPa) |
161.0 –121.0 psi ( 1,110 –834 kPa) | 192.0 –144.0 psi ( 1,324 –993 kPa) | 236.6 –166.1 psi ( 1,631 –1,145 kPa) | 251.9 –189.0 psi ( 1,737 –1,303 kPa) |
If one or more cylinders reads low, squirt approximately one tablespoon of engine oil meeting Ford specification on top of the pistons in the low-reading cylinders. Repeat the compression pressure check on these cylinders.
Compression Test - Interpreting Compression Readings
Cylinder Leakage Detection
When a cylinder produces a low reading, use of a cylinder leakage tester will be helpful in pinpointing the exact cause.
The leakage tester is inserted in the spark plug hole, the piston is brought up to TDC on the compression stroke, and compressed air is admitted.
Once the combustion chamber is pressurized, the leakage tester gauge will read the percentage of leakage. Leakage exceeding 20% is excessive.
While the air pressure is retained in the cylinder, listen for the hiss of escaping air. A leak at the intake valve will be heard in the Throttle Body (TB). A leak at the exhaust valve can be heard at the tailpipe. Leakage past the piston rings will be audible at the PCV connection. If air is passing through a blown head gasket to an adjacent cylinder, the noise will be evident at the spark plug hole of the cylinder into which the air is leaking. Cracks in the cylinder block or gasket leakage into the cooling system may be detected by a stream of bubbles in the radiator.
Excessive Engine Oil Consumption
Nearly all engines consume oil, which is essential for normal lubrication of the cylinder bore walls and pistons and rings. Determining the level of oil consumption may require testing by recording how much oil is being added over a given set of miles.
Customer driving habits greatly influence oil consumption. Mileage accumulated during towing or heavy loading generates extra heat. Frequent short trips, stop-and-go type traffic or extensive idling, prevent the engine from reaching normal operating temperature. This prevents component clearances from reaching specified operating ranges.
The following diagnostic procedure may be utilized to determine internal oil consumption. Make sure that the concern is related to internal oil consumption, and not external leakage, which also consumes oil. Verify there are no leaks before carrying out the test. Once verified, the rate of internal oil consumption can be tested.
A new engine may require extra oil in the early stages of operation. Internal piston-to-bore clearances and sealing characteristics improve as the engine breaks in. Engines are designed for close tolerances and do not require break-in oils or additives. Use the oil specified in the Owner's Literature. Ambient temperatures may determine the oil viscosity specification. Verify that the correct oil is being used for the vehicle in the geographic region in which it is driven.
Basic Pre-checks
Detailed Pre-checks
Oil Consumption Test
NOTE: Once all of the previous conditions are met, carry out an oil consumption test.
Drain the engine oil and remove the oil filter. Install a new manufacturer-specified oil filter. Make sure the vehicle is positioned on a level surface. Refill the oil pan to a level one liter (quart) less than the specified fill level, using manufacturer-specified oil.Post Checks, Evaluation and Corrective Action
NOTE: An oil-soaked appearance on the porcelain tips of the spark plugs also indicates excessive oil use. A typical engine with normal oil consumption will exhibit a light tan to brown appearance. A single or adjoining, multiple cylinder leak can be traced by viewing the tips.
If an internal engine part is isolated as the root cause, determine if the repair will exceed cost limits and proceed with a repair strategy as required.Intake Manifold Vacuum Test
Bring the engine to normal operating temperature. Connect the Vacuum/Pressure Tester to the intake manifold. Run the engine at the specified idle speed.
The vacuum gauge should read between 51-74 kPa (15-22 in-Hg) depending upon the engine condition and the altitude at which the test is conducted. Subtract 4.0193 kPa (1 in-Hg) from the specified reading for every 304.8 m (1,000 feet) of elevation above sea level.
The reading should be steady. If necessary, adjust the gauge damper control (where used) if the needle is fluttering rapidly. Adjust the damper until the needle moves easily without excessive flutter.
Intake Manifold Vacuum Test - Interpreting Vacuum Gauge Readings
A careful study of the vacuum gauge reading while the engine is idling will help pinpoint trouble areas. Always conduct other appropriate tests before arriving at a final diagnostic decision. Vacuum gauge readings, although helpful, must be interpreted carefully.
Most vacuum gauges have a normal band indicated on the gauge face. The following are potential gauge readings. Some are normal; others should be investigated further.
The following are potential gauge readings. Some are normal; others should be investigated further.
When vacuum leaks are indicated, search out and correct the cause. Excess air leaking into the system will upset the fuel mixture and cause concerns such as rough idle, missing on acceleration or burned valves. If the leak exists in an accessory unit such as the power brake booster, the unit will not function correctly. Always fix vacuum leaks.
Oil Pressure Test
NOTE: It is necessary to disconnect the battery to avoid setting any DTCs that could cause the PCM to command the oil pressure to other than what should be observed from a correctly operating system during the oil pressure test.
NOTE: The VDOP (variable displacement oil pump) solenoid and the EOP sensor must be connected and functional during the oil pressure test.
Assemble the oil pressure adaptors as needed to the oil galley port. Install the commercially available oil pressure gauge.
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Visual Inspection Chart
Mechanical |
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Valve Train Analysis 3.0L Ecoboost
The following component tests are used to diagnose valve train concerns.
Valve Train Analysis - Engine Off, Valve Cover Removed
Check for damaged or severely worn parts and correct assembly.
Valve Train Analysis - Camshaft Lobe Lift
Check the lift of each camshaft lobe in consecutive order and make a note of the readings.
Use a child restraint (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers and children weighing 40 lb (18 kg) or less (generally four-years-old or younger).
Using Lap and Shoulder Belts
WARNING: Do not place a rearward facing child restraint in front of an active airbag. Failure to follow this instruction could result in personal injury or death.