Lincoln Aviator 2020-2024 Service Manual / Body and Paint / Body and Paint / Body Repairs - Vehicle Specific Information and Tolerance Checks / Description and Operation - Vehicle Specific Body Construction
Lincoln Aviator: Body Repairs - Vehicle Specific Information and Tolerance Checks / Description and Operation - Vehicle Specific Body Construction
For recommended metal repair guidelines and recommendations, refer to the following illustrations and:
For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).
Steel Type Legend
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| Item | Steel Type | Color |
| 1 | Mild Steel | Yellow |
| 2 | Bake Hardened Steel (BH) | Light Blue |
| 3 | Solid Solution Strength | Pink |
| 4 | High Strength Low Alloy (HSLA) | Dark Blue |
| 5 | Dual Phase (DP) 500, 600 Class Steel | Green |
| 6 | Dual Phase (DP) 700, 800, 900, 1000 Class Steel | Fuchsia |
| 7 | Laminate Steel | Teal |
| 8 | Ultra High Strength Steel (UHSS) Martensitic, Boron | Red |
| 9 | Transformation Induced Plasticity Steel (TRIP) | Gold |
| 10 | Aluminum | Purple |
Front Structure
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| Item | Description | Steel Type |
| 1 | Radiator support | Magnesium alloy |
| 2 | Bracket | High-Strength Low Alloy (HSLA) 350 steel |
| 3 | Bracket | Aluminum alloy |
| 4 | Suspension housing | Aluminum alloy |
| 5 | Reinforcement | High-Strength Low Alloy (HSLA) 350 steel |
| 6 | Reinforcement | Boron and Dual Phase (DP) 600 steel |
| 7 | Reinforcement | Boron and Dual Phase (DP) 600 steel |
| 8 | Bracket | Aluminum alloy |
| 9 | Side member assembly | Aluminum alloy |
| 10 | Fender apron tube | Dual Phase (DP) 800 steel |
Front Bumper
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| Item | Description | Steel Type |
| 1 | Bumper assembly | High strength aluminum |
Dash Panel and Front Fenders
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| Item | Description | Steel Type |
| 1 | Crossmember | Boron steel |
| 2 | Dash panel | Mild steel |
| 3 | Cowl top panel | Mild steel |
| 4 | Reinforcement | Dual Phase (DP) 800 steel |
| 5 | Front crossmemembr extension | Dual Phase (DP) 600 steel |
| 6 | Reinforcement | Dual Phase (DP) 800 steel |
| 7 | Fender assembly (LH/RH) | Bake Hardened (BH) 210 steel |
| 8 | Bracket | Mild steel |
Body Side Inner Panels
NOTE: Left hand (LH) side shown, right hand (RH) side similar.
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| Item | Description | Steel Type |
| 1 | B-pillar inner reinforcement | Boron steel |
| 2 | Panel (part of inner wheelhouse panel) | Mild steel |
| 3 | Inner wheelhouse panel | High-Strength Low Alloy (HSLA) 350 and mild steel |
| 4 | Bracket (part of inner wheelhouse panel) | Mild steel |
| 5 | Outer wheelhouse panel | Mild steel |
| 6 | Reinforcement | Mild steel |
| 7 | Drain trough | Mild steel |
| 8 | Reinforcement panel | High-Strength Low Alloy (HSLA) 350 steel, bake hardened (BH) 210 and mild steel |
| 9 | Inner quarter panel | High-Strength Low Alloy (HSLA) 350, Dual Phase Steel (DP) 600 and mild steel |
| 10 | Brace | Boron steel |
| 11 | Quarter panel extension | High-Strength Low Alloy (HSLA) 350 and mild steel |
| 12 | B-pillar | Boron steel |
| 13 | A-pillar inner reinforcement panel | Boron, High-Strength Low Alloy (HSLA) and mild steel |
| 14 | Roof rail side assembly | Dual Phase Steel (DP) 600, Boron and martensitic steel |
| 15 | A-pillar inner reinforcement panel | Boron steel |
| 16 | Rocker panel reinforcement | Martensitic steel |
| 17 | Panel (part of inner wheelhouse panel) | High-Strength Low Alloy (HSLA) 350 steel |
Body Side Outer Panels
NOTE: Left hand (LH) side shown, right hand (RH) side similar.
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| Item | Description | Steel Type |
| 1 | Rocker panel | Mild steel |
| 2 | Outer quarter panel | Mild steel |
| 3 | Body side panel | Mild steel |
| 4 | Door frame panel | Mild steel |
| 5 | Bracket | Mild steel |
Roof Panel
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| Item | Description | Steel Type |
| 1 | Roof panel | Bake Hardened (BH) 210 steel |
| 2 | Rear roof rail assembly | Mild steel |
| 3 | Roof bow assembly | Smart steel |
| 4 | Roof bow assembly | Dual Phase Steel (DP) 600 steel |
| 5 | Windshield header reinforcement | Dual Phase Steel (DP) 600 steel |
Roof Panel - Vehicles With: Roof Opening Panel
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| Item | Description | Steel Type |
| 1 | Roof panel | Bake Hardened (BH) 210 steel |
| 2 | Roof bow assembly | Mild steel |
| 3 | Rear roof rail assembly | Mild steel |
| 4 | Roof panel assembly | Mild steel |
| 5 | Windshield header reinforcement | Dual Phase Steel (DP) 600 steel |
Hood
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| Item | Description | Steel Type |
| 1 | Hood panel assembly | Aluminum alloy |
Front Door
NOTE: Left hand (LH) side shown, right hand (RH) side similar.
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| Item | Description | Steel Type |
| 1 | Door shell assembly | Mild steel |
| 2 | Door outer panel | Bake hardened (BH) 240 steel |
| 3 | Door intrusion beam | Boron steel |
Rear Door
NOTE: Left hand (LH) side shown, right hand (RH) side similar.
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| Item | Description | Steel Type |
| 1 | Door shell assembly | Mild steel |
| 2 | Door outer panel | Bake hardened (BH) 240 steel |
| 3 | Door intrusion beam | Boron steel |
Liftgate
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| Item | Description | Steel Type |
| 1 | Liftgate panel assembly | Mild steel |
Front Floor Pan
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| Item | Description | Steel Type |
| 1 | Reinforcement (part of floor pan assembly) | Boron and mild steel |
| 2 | Crossmember LH/RH (part of floor pan assembly) | Boron steel |
| 3 | Crossmember LH/RH (part of floor pan assembly) | Boron steel |
| 4 | Crossmember LH/RH (part of floor pan assembly) | High-Strength Low Alloy (HSLA) 350 steel |
| 5 | Bracket | High-Strength Low Alloy (HSLA) 350 steel |
| 6 | Crossmember | Boron steel |
| 7 | Floor pan assembly | Mild steel |
| 8 | Side member LH/RH | Boron and mild steel |
| 9 | Reinforcement LH/RH | Dual Phase Steel (DP) 800 steel |
| 10 | Reinforcement LH/RH | Dual Phase Steel (DP) 800 steel |
| 11 | Extension LH/RH | Boron and mild steel |
| 12 | Extension LH/RH | Boron steel |
| 13 | Side member LH/RH | Martensitic steel |
| 14 | Reinforcement LH/RH | Martensitic steel, mild steel-HEV vehicles |
Rear Floor Pan
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| Item | Description | Steel Type |
| 1 | Bracket | Mild steel |
| 2 | Rear floor pan | Boron, High-Strength Low Alloy (HSLA) 250,350,550 and mild steel |
| 3 | Floor pan extension | Solid Solution Strength steel |
| 4 | Crossmember | High-Strength Low Alloy (HSLA) 350 steel |
| 5 | Crossmember | Mild steel |
| 6 | Side member assembly | Boron, Dual Phase Steel (DP) 800, High-Strength Low Alloy (HSLA) and Solid Solution Strength steel |
| 7 | Reinforcement | Boron steel |
| 8 | Side member assembly | Boron, Dual Phase Steel (DP) 800, High-Strength Low Alloy (HSLA) and Solid Solution Strength steel |
| 9 | Crossmember | Boron steel |
| 10 | Floor pan extension | Solid Solution Strength steel |
Back Panels
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| Item | Description | Steel Type |
| 1 | Back panel inner reinforcement | Mild steel |
| 2 | Back panel lower reinforcement | High-Strength Low Alloy (HSLA) 350 steel |
| 3 | Back panel reinforcement | High-Strength Low Alloy (HSLA) 350 steel |
| 4 | Reinforcement | Bake hardened (BH) 210 steel |
Rear Bumper
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| Item | Description | Steel Type |
| 1 | Bumper assembly | Boron and High-Strength Low Alloy (HSLA) 550 steel |
Description and Operation - Body and Frame
The body consists of the following:
Front bumper constructed of high-strength aluminum
Rear bumper constructed of Boron and HSLA ultra high-strength steels
Front frame rails constructed of high-strength aluminum
Rear frame rails constructed of Boron ultra high-strength steel
Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel
Cast aluminum fender apron assembly
Liftgate outer panel constructed of mild steel
Body structure constructed of Boron, Dual Phase (DP) and high-strength steels
Roof panel reinforcements constructed of Dual Phase (DP) 600 and mild steel
Bolted, removable front fenders, hinged doors and hood
Bodyside outer panels constructed of mild steel
Steel hood hinges
Mastic pads used on floor pan for sound deadening
Front End Panel Margining
NOTE:
Margining specifications apply to left hand (LH) and right hand (RH) side of the vehicle unless stated...
General Procedures - Body Panel Sectioning
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Air Body Saw
MIG/MAG Welding Equipment
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Repair
NOTICE:
Do not carry out body side sectioning repairs in areas of
door hinge, safety restraints or striker anchoring points...
Other information:
Lincoln Aviator 2020-2024 Owners Manual: Automatic Transmission
Note: Only use MERCON® ULV transmission fluid for automatic transmissions that require MERCON® ULV transmission fluid. The use of any other fluid could cause transmission damage. Capacities 1 Approximate dry fill capacity. Actual amount could vary during fluid changes...
Lincoln Aviator 2020-2024 Service Manual: Description and Operation - Steering Wheel and Column Electrical Components - Overview
Steering Column Switches Overview The steering column switches are located on and around the steering column. They enable the driver to control various vehicle functions while remaining focused on driving. The steering column switches consist of: Left multifunction switch - mounted on the left side of the SCCM and is used: to control the turn signals, low/high beam selection and the flash-to-pass feature (vehicles without police package)...
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Child Safety Locks
When the child safety locks are set, you cannot open the rear doors from the inside.
The child safety lock control is on the driver door.
Press the control to switch the child safety locks on. Press the control again to switch them off. A light on the child safety control illuminates when you switch them on.
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