Lincoln Aviator: Climate Control System - General Information / Removal and Installation - Evaporator

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the climate control housing.
    Refer to: Climate Control Housing (412-00 Climate Control System - General Information, Removal and Installation).
  1. Remove the screws and the thermostatic expansion valve
    Torque: 71 lb.in (8 Nm)
  1. Remove the climate control housing seal.
  1. Remove the screws, release the tab and remove the evaporator tube cover.
  1. Remove the heater tube dash panel seal, the screws and the heater tube bracket.
  1. Remove the screws, release the tabs and remove the evaporator cover.
  1. Remove the evaporator core form the climate control housing.
  1. Remove the evaporator core temperature sensor from the evaporator core.

Installation

  1. To install, reverse the removal procedure.

    Removal and Installation - Driver Side Register Air Discharge Temperature Sensor

    Special Tool(s) / General Equipment Interior Trim Remover Removal Release the clips and remove the insutment panel speaker grille...

    Removal and Installation - Evaporator Temperature Sensor

    Removal NOTE: The evaporator temperature sensor is available only as part of the evaporator. Remove the evaporator. Refer to: Evaporator (412-00 Climate Control System - General Information, Removal and Installation)...

    Other information:

    Lincoln Aviator 2020-2025 Service Manual: General Procedures - Air Conditioning (A/C) System Recovery, Evacuation and Charging - Hybrid Electric Vehicle (HEV), Vehicles With: R134A Refrigerant


    Special Tool(s) / General Equipment Air Conditioning Service Unit Refrigerant Identification Equipment Recovery NOTICE: Use an A/C refrigerant analyzer before recovering any of the vehicle's A/C refrigerant. Failure to do so puts the shop's bulk refrigerant at risk of contamination...

    Lincoln Aviator 2020-2025 Service Manual: General Procedures - Air Conditioning (A/C) Clutch Air Gap Adjustment - Vehicles With: R134A Refrigerant/R1234YF Refrigerant


    Activation NOTE: Compressor with a spring rubber clutch shown others similar. Check the A/C clutch air gap at 3 equally spaced places between the clutch plate and the A/C clutch pulley. Refer to Specifications in Group 412. Remove the A/C clutch...

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    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

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