Lincoln Aviator: Rear Drive Axle/Differential / Removal and Installation - Axle Assembly
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Drain the rear differential fluid.
Refer to: Differential Draining and Filling (205-02 Rear Drive Axle/Differential, General Procedures).
-
Remove the rear halfshafts.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
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Disconnect and position the axle assembly vent hose aside.
-
Using the transmission jack support the rear axle assembly.
Use the General Equipment: Transmission Jack
-
Remove and discard the rear axle assembly support front bolts.
Torque:
129 lb.ft (175 Nm)
-
If equipped.
Remove and discard the rear axle housing support rear bolt.
Torque:
148 lb.ft (200 Nm)
-
If equipped.
Remove and discard the rear axle assembly support rear bolts.
Torque:
148 lb.ft (200 Nm)
-
Gently down the transmission jack and remove the rear axle assembly.
Use the General Equipment: Transmission Jack
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
205-220Installer, Differential ShimTKIT-1985-FH
Dial Indicator
Copper Hammer
Adjustment
Remove the differential housing cover...
Special Tool(s) /
General Equipment
205-1066Installer, Bushing
Flat Headed Screw Driver
Removal
NOTE:
Only worn or damaged bushings need to be replaced...
Other information:
Apply the parking brake.Note: If vehicle battery is dead, for
example,
no electrical power is available, you could
require an external power source to apply
the parking brake.
Using the key or a flat head screwdriver
4.7 in (120 mm), carefully open the access
cover under the arm rest console...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Grinder
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
-
Removal
WARNING:
Electric vehicles damaged by a crash may have compromised
high voltage safety systems and present a potential high voltage
electrical shock hazard...