Lincoln Aviator Manuals
Lincoln Aviator 2020-2024 Service Manual / Chassis / Driveline / Rear Drive Halfshafts / Diagnosis and Testing - Rear Drive Halfshafts

Lincoln Aviator: Rear Drive Halfshafts / Diagnosis and Testing - Rear Drive Halfshafts

Preliminary Inspection

  1. Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step
  1. If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH.

Symptom Chart(s)

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).

Symptom Chart: NVH

  Symptom Chart


Condition Possible Sources Actions
Driveline clunk - loud clunk when shifting from REVERSE to DRIVE
  • Damaged or worn Constant Velocity (CV) joints
  • INSPECT the Constant Velocity (CV) joints for wear or damage. INSTALL a new halfshaft as necessary.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  • Loose hub nut
  • CHECK the torque on the hub nut. REPLACE the hub nut if the torque is not at specification. For hub nuts.
    REFER to: Wheel Bearing and Wheel Hub (204-02 Rear Suspension, Removal and Installation).
Driveline clunk — occurs as the vehicle starts to move forward following a stop
  • Loose hub nut
  • CHECK the torque on the hub nut. REPLACE the hub nut if the torque is not at specification.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
    REFER to: Wheel Bearing and Wheel Hub (204-02 Rear Suspension, Removal and Installation).
Grunting — normally associated with a shudder experienced during acceleration from a complete stop
  • Halfshaft Constant Velocity (CV) joint binding
  • CHECK the outer Constant Velocity (CV) joint for correct seating into the hub. REPAIR as necessary.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
Driveline vibration - occurs at cruising speeds
  • Binding or damaged Constant Velocity CV joint
  • CHECK the outer CV joint for correct seating into the hub. REPAIR as necessary.
    REFER to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
    REFER to: Wheel Bearing and Wheel Hub (204-02 Rear Suspension, Removal and Installation).

Differential Seals

NOTICE: When installing shafts, do not allow splines to contact seals during installation or damage to the seals may occur.

Halfshaft seals are susceptible to the same types of damage as drive pinion seals if incorrectly installed. The seal bore must be clean and the lip handled carefully to avoid cutting or tearing it. The seal journal surface must be free of nicks, gouges and rough surface texture.

For information on differential seals,
REFER to: Rear Halfshaft Seal (205-02 Rear Drive Axle/Differential, Removal and Installation).

    Rear Drive Halfshafts

    ..

    Removal and Installation - Rear Halfshaft

    Removal NOTICE: Never pick up or hold the halfshaft by only the inner or outer CV joint. Damage to the CV joint will occur. NOTICE: Never use a hammer to remove or install the halfshafts...

    Other information:

    Lincoln Aviator 2020-2024 Service Manual: Removal and Installation - Subwoofer Amplifier


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the LH loadspace trim panel. Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). Position the subwoofer assembly to access rear connectors...

    Lincoln Aviator 2020-2024 Service Manual: Diagnosis and Testing - Passive Anti-Theft System (PATS)


    Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   Diagnostic Trouble Code Chart Module   DTC Description Action   BCM B1551:51 Phone As A Key: Not Programmed   GO to Pinpoint Test G   BCM B155E:00 Incorrect Response from Immobilizer SubControl Module: No Sub Type Information   GO to Pinpoint Test M   RFA B1589:29 Antenna #3: Signal Invalid   GO to Pinpoint Test A   RFA B1589:31 Antenna #3: No Signal   GO to Pinpoint Test A   RFA B1589:45 Antenna #3: Program Memory Failure   GO to Pinpoint Test A   RFA B1589:49 Antenna #3: Internal Electronic Failure   GO to Pinpoint Test A   RFA B1589:57 Antenna #3: Invalid/ Incompatible Software Component   GO to Pinpoint Test A   RFA B1590:29 Antenna #4: Signal Invalid   GO to Pinpoint Test A   RFA B1590:31 Antenna #4: No Signal   GO to Pinpoint Test A   RFA B1590:45 Antenna #4: Program Memory Failure   GO to Pinpoint Test A   RFA B1590:49 Antenna #4: Internal Electronic Failure   GO to Pinpoint Test A   RFA B1590:57 Antenna #4: Invalid/ Incompatible Software Component   GO to Pinpoint Test A   RFA B1591:29 Antenna #5: Signal Invalid   GO to Pinpoint Test B   RFA B1591:31 Antenna #5: No Signal   GO to Pinpoint Test B   RFA B1591:45 Antenna #5: Program Memory Failure   GO to Pinpoint Test B   RFA B1591:49 Antenna #5: Internal Electronic Failure   GO to Pinpoint Test B   RFA B1591:57 Antenna #5: Invalid/ Incompatible Software Component   GO to Pinpoint Test B   RFA B1592:29 Antenna #6: Signal Invalid   GO to Pinpoint Test B   RFA B1592:31 Antenna #6: No Signal   GO to Pinpoint Test B   RFA B1592:45 Antenna #6: Program Memory Failure   GO to Pinpoint Test B   RFA B1592:49 Antenna #6: Internal Electronic Failure   GO to Pinpoint Test B   RFA B1592:57 Antenna #6: Invalid/ Incompatible Software Component   GO to Pinpoint Test B   RFA B1593:29 Antenna #7: Signal Invalid   GO to Pinpoint Test C   RFA B1593:31 Antenna #7: No Signal   GO to Pinpoint Test C   RFA B1593:45 Antenna #7: Program Memory Failure   GO to Pinpoint Test C   RFA B1593:49 Antenna #7: Internal Electronic Failure   GO to Pinpoint Test C   RFA B1593:57 Antenna #7: Invalid/ Incompatible Software Component   GO to Pinpoint Test C   RFA B1594:29 Antenna #8: Signal Invalid   GO to Pinpoint Test B   RFA B1594:31 Antenna #8: No Signal   GO to Pinpoint Test B   RFA B1594:45 Antenna #8: Program Memory Failure   GO to Pinpoint Test B   RFA B1594:49 Antenna #8: Internal Electronic Failure   GO to Pinpoint Test B   RFA B1594:57 Antenna #8: Invalid/ Incompatible Software Component   GO to Pinpoint Test B   RFA B1595:29 Antenna #9: Signal Invalid   GO to Pinpoint Test C   RFA B1595:31 Antenna #9: No Signal   GO to Pinpoint Test C   RFA B1595:45 Antenna #9: Program Memory Failure   GO to Pinpoint Test C   RFA B1595:49 Antenna #9: Internal Electronic Failure   GO to Pinpoint Test C   RFA B1595:57 Antenna #9: Invalid/ Incompatible Software Component   GO to Pinpoint Test C   RFA B1596:29 Antenna #10: Signal Invalid   GO to Pinpoint Test C   RFA B1596:31 Antenna #10: No Signal   GO to Pinpoint Test C   RFA B1596:45 Antenna #10: Program Memory Failure   GO to Pinpoint Test C   RFA B1596:49 Antenna #10: Internal Electronic Failure   GO to Pinpoint Test C   RFA B1596:57 Antenna #10: Invalid/ Incompatible Software Component   GO to Pinpoint Test C   RFA B1597:29 Antenna #11: Signal Invalid   GO to Pinpoint Test D   RFA B1597:31 Antenna #11: No Signal   GO to Pinpoint Test D   RFA B1597:45 Antenna #11: Program Memory Failure   GO to Pinpoint Test D   RFA B1597:49 Antenna #11: Internal Electronic Failure   GO to Pinpoint Test D   RFA B1597:57 Antenna #11: Invalid/ Incompatible Software Component   GO to Pinpoint Test D   RFA B15A5:56 Bluetooth Low Energy Module: Invalid/ Incompatible Configuration   GO to Pinpoint Test E   RFA B1A56:29 Antenna: Signal Invalid   GO to Pinpoint Test A   RFA B1A56:31 Antenna: No Signal   GO to Pinpoint Test A   RFA B1A56:45 Antenna: Program Memory Failure   GO to Pinpoint Test A   RFA B1A56:49 Antenna: Internal Electronic Failure   GO to Pinpoint Test A   RFA B1A56:57 Antenna: Invalid/ Incompatible Software Component   GO to Pinpoint Test A   RFA B1D55:29 Antenna #2: Signal Invalid   GO to Pinpoint Test D   RFA B1D55:31 Antenna #2: No Signal   GO to Pinpoint Test D   RFA B1D55:45 Antenna #2: Program Memory Failure   GO to Pinpoint Test D   RFA B1D55:49 Antenna #2: Internal Electronic Failure   GO to Pinpoint Test D   RFA B1D55:57 Antenna #2: Invalid/ Incompatible Software Component   GO to Pinpoint Test D   RFA P0601:41 Internal Control Module Memory Checksum Error: General Checksum Failure   GO to Pinpoint Test K   RFA P1269:00 Immobilizer Code Not Programmed: No Sub Type Information   GO to Pinpoint Test G   RFA P1602:00 Immobilizer/ ECM Communication Error: No Sub Type Information   GO to Pinpoint Test G   RFA P1622:00 Immobilizer ID Does Not Match: No Sub Type Information   GO to Pinpoint Test G   RFA P1623:00 Immobilizer Code Word/ID Number Write Failure: No Sub Type Information   GO to Pinpoint Test G   RFA U0146:08 Lost Communication With Gateway "A": Bus Signal/Message Failure   GO to Pinpoint Test L   RFA U0198:00 Lost Communication With Telematic Control Module: No Sub Type Information   GO to Pinpoint Test L   RFA U0422:00 Invalid Data Received From Body Control Module: No Sub Type Information   GO to Pinpoint Test G   RFA U200D:11 Control Module Output Power A: Circuit Short to Ground   GO to Pinpoint Test A   RFA U200D:15 Control Module Output Power A: Circuit Short to Battery or Open   GO to Pinpoint Test A   RFA U200E:11 Control Module Output Power B: Circuit Short to Ground   GO to Pinpoint Test B   RFA U200E:15 Control Module Output Power B: Circuit Short to Battery or Open   GO to Pinpoint Test B   RFA U200F:11 Control Module Output Power C: Circuit Short to Ground   GO to Pinpoint Test C   RFA U200F:15 Control Module Output Power C: Circuit Short to Battery or Open   GO to Pinpoint Test C   RFA U201A:06 Control Module Main Calibration Data: Algorithm Based Failure   GO to Pinpoint Test F   RFA U201A:46 Control Module Main Calibration Data: Calibration/ Parameter Memory failure   GO to Pinpoint Test F   RFA U201A:55 Control Module Main Calibration Data: Not Configured   GO to Pinpoint Test F   RFA U2100:55 Initial Configuration Not Complete: Not Configured   GO to Pinpoint Test F   RFA U3000:42 Control Module: General Memory Failure   GO to Pinpoint Test K   RFA U3000:44 Control Module: Data Memory Failure   GO to Pinpoint Test K   RFA U3000:49 Control Module: Internal Electronic Failure   GO to Pinpoint Test K   RFA U3003:16 Battery Voltage: Circuit Voltage Below Threshold   GO to Pinpoint Test I   RFA U3003:17 Battery Voltage: Circuit Voltage Above Threshold   GO to Pinpoint Test J Symptom Chart Symptom Chart: PATS Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

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    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle.

    Lincoln Aviator. Fastening the Seatbelts

    To unfasten, press the release button and remove the tongue from the buckle.

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